Housing Lighting with Light Pipe and Diffuser for Even Illumination

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Solution Overview

Problem

Existing lighting support structures face challenges in achieving even light distribution across surfaces with angles, curves, or indentations, particularly in housings for apparatuses like multi-well plates used in assays, without requiring Fresnel lenses.

Innovation Solution

A lighting device comprising a light emitting diode (LED) separated from a diffuser film by a space, connected to a light pipe, which guides light uniformly across the surface without the need for Fresnel lenses, using a compact, low-profile design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If Fresnel lenses are used to achieve even light distribution, then light uniformity is improved, but device complexity increases

Engineering Contradiction:
Improvelight distribution uniformityVSAvoidoptical component complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent extracts and removes the Fresnel lens from the optical system, replacing it with a simpler light guide bar and diffuser film combination. This eliminates the complex optical component while achieving the desired even light distribution through alternative means - the light guide bar confines and directs light, while the diffuser film scatters it uniformly across the housing surface.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the expensive and complex Fresnel lens with inexpensive, simple components - a light guide bar and diffuser film. These simpler components are easier to manufacture, less prone to failure, and sufficient for achieving the lighting effect without requiring precision optical manufacturing.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Illumination intensity

If Fresnel lenses are used to achieve even light distribution, then light uniformity is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvelight distribution uniformityVSAvoidmanufacturing complexity
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent removes the Fresnel lens from the assembly, eliminating the need for precision optical manufacturing. The light guide bar and diffuser film can be manufactured using standard plastic injection molding techniques, significantly simplifying the manufacturing process and reducing production costs.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs inexpensive plastic components (light guide bar and diffuser film) that are easy to manufacture and replace. These components can be produced through standard manufacturing processes without requiring specialized optical fabrication, making the overall device more economical and easier to produce at scale.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Device complexity

If conventional lighting structures are used, then device simplicity is maintained, but light distribution evenness deteriorates on surfaces with angles, curves, or indentations

Engineering Contradiction:
Improvelighting structure simplicityVSAvoidlight distribution evenness
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent segments the lighting function into two distinct components: a light guide bar that generates and confines light, and a diffuser film that scatters it uniformly. This segmentation allows each component to be optimized for its specific function - the light guide bar for light containment and direction, the diffuser film for uniform scattering - thereby achieving even light distribution on complex surfaces without overall system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a light guide bar as an intermediary component between the light source and the housing surface. This light guide bar acts as a mediator that confines the light from the LED and directs it along the housing, ensuring even distribution across surfaces with angles, curves, or indentations without requiring complex optical calculations or Fresnel lenses.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a more even distribution of light across surfaces, enhancing both aesthetic and utilitarian functions, such as status indication, without the complexity of Fresnel lenses.

Implementation Method 1

a first light emitting diode (LED)

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

a first surface of a diffuser film separated from the LED by a space

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 3

the diffuser film configured to contact a light pipe

Methodology Applied
Scientific EffectOptical waveguide: Waveguide (optics)

Data Source

PatentUS12546927B2Device housing with lighting
Publication Date: 2026.02.10 MESO SCALE TECH LLC
  • US12546927B2 patent drawing
  • US12546927B2 patent drawing
  • US12546927B2 patent drawing

AI summary

The application is directed to a device housing. The device housing includes a first light device, the first light device including a first electrical supply configured to provide an electrical signal to a first light emitting diode (LED), the first LED separated from a first surface of a diffuser film by a space, wherein the diffuser film includes a second surface, opposite the first surface, the second surface configured to contact a first light pipe.