HPDLC Pattern Generation Device for Low Power Structured Light

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Solution Overview

Problem

Existing pattern generation devices for structured light 3D scanning have limitations in power dissipation and fabrication costs, and they often fail to provide periodic patterns and collimatable light beams efficiently, restricting their applications.

Innovation Solution

A pattern generation device incorporating holographic polymer dispersed liquid crystal (HPDLC) cells and gratings that are switchable between diffracting and non-diffracting states, along with a holographic optical element, to modulate light beams and project image patterns onto objects with low power consumption and low fabrication costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by stationary object

If conventional pattern generation devices are used for structured light 3D scanning, then depth mapping functionality is achieved, but power dissipation is high and fabrication costs are high

Engineering Contradiction:
Improvepower dissipationVSAvoiddepth mapping functionality
Core Design Contradiction:
Use of energy by stationary objectVSReliability

Solution Approach 1:

The patent changes the operating state of HPDLC cells by applying voltage to switch between diffracting and non-diffracting states, enabling pattern generation with lower power consumption. The HPDLC material's refractive index changes in response to voltage, allowing efficient light modulation without high power dissipation

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses holographic polymer dispersed liquid crystal (HPDLC) composite material that combines liquid crystal molecules embedded in a polymer matrix. This composite structure enables both the diffracting state (when voltage is applied) and non-diffracting state (when voltage is removed), providing versatile pattern generation capability with low power consumption

Inventive Principle:
Principle #40Composite materials

2Ease of manufacture

If conventional pattern generation devices are used, then structured light projection is achieved, but fabrication costs are high

Engineering Contradiction:
Improvefabrication costsVSAvoidpattern generation capability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent utilizes the voltage-dependent optical properties of HPDLC material to achieve pattern generation. By changing the voltage state, the material transitions between transparent and diffracting states, enabling programmable pattern projection without complex mechanical structures, thus reducing fabrication costs

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces mechanical moving parts with an electrically controlled HPDLC system. Instead of physically moving mirrors or lenses to change patterns, the system uses voltage-controlled refractive index changes in HPDLC to dynamically generate different patterns, simplifying the device structure and reducing manufacturing complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If conventional devices are used, then light beam projection is achieved, but periodic patterns and collimatable light beams are not provided efficiently

Engineering Contradiction:
Improvepattern generation efficiencyVSAvoidperiodic patterns and collimatable beams
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The patent segments the light beam into multiple diffracted orders using HPDLC gratings. By controlling which HPDLC cells are in the diffracting state, the system can generate periodic patterns and direct light into specific collimated beams, enhancing both pattern generation efficiency and adaptability for different applications

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a device with low power dissipation and low fabrication costs, enabling the generation of periodic patterns and more collimatable light beams, thereby expanding the applications of structured light in depth mapping and other fields.

Implementation Method 1

The first HPDLC cell contains a first phase modulation pattern... The second HPDLC cell contains a second phase modulation pattern... A light beam from the light source and travelling through the first HPDLC cell is converted into an image beam with a first image pattern in correspondence with the first phase modulation pattern

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

holographic polymer dispersed liquid crystal (HPDLC) cell... the holographic optical element encodes a first phase modulation pattern in correspondence with a first image pattern and a second phase modulation pattern in correspondence with a second image pattern

Methodology Applied
Scientific EffectHolography:

Implementation Method 3

The first grating is switchable between a non-diffracting and a diffracting state... the light beam incident to the first grating is converted into an image beam with a first image pattern and deflected by the first grating at a first angle

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 4

a first grating, a second grating... The first grating is switchable between a non-diffracting and a diffracting state and disposed downstream of a light path of the light source

Methodology Applied
Scientific EffectGrating: Diffraction Grating

Data Source

PatentUS11287712B2Pattern generation device
Publication Date: 2022.03.29 YOUNG OPTICS
  • US11287712B2 patent drawing
  • US11287712B2 patent drawing
  • US11287712B2 patent drawing

AI summary

One embodiment of the invention provides a pattern generation device includes a light source, a first HPDLC cell, and a second HPDLC cell. The first HPDLC cell is disposed downstream of a light path of the light source and contains a first phase modulation pattern. The second HPDLC cell is disposed downstream of a light path of the first HPDLC cell and contains a second phase modulation pattern.