HRSRM Sensorless Control Using Self and Mutual Inductance

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Solution Overview

Problem

High rotor pole switched reluctance machines (HRSRMs) face challenges in accurate rotor position estimation due to a flatter self-inductance profile and neglect of mutual inductances, leading to unreliable position sensing without additional hardware or memory.

Innovation Solution

A sensorless control system utilizing a combination of self-inductance and mutual-inductance values, measured through terminal parameters like voltage and current, to estimate rotor position accurately without a rotor position sensor, using modules for self-inductance and mutual-inductance determination, storage, and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If self-inductance alone is used for position estimation in HRSRM, then the system is simpler, but position estimation accuracy deteriorates due to flatter inductance profile

Engineering Contradiction:
Improvesystem complexityVSAvoidposition estimation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent combines self-inductance and mutual inductance measurements to estimate rotor position. The controller measures both self-inductance (Laa) and mutual inductance (Lab) values and uses their combination to determine rotor position, thereby overcoming the limitation of using self-inductance alone which produces a flatter profile and less accurate position estimation in high rotor pole switched reluctance machines.

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If mutual inductance is neglected in position estimation, then calculation is simpler, but position estimation reliability deteriorates

Engineering Contradiction:
Improvecalculation complexityVSAvoidposition estimation reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent implements a feedback mechanism where the controller continuously measures self-inductance and mutual inductance values, processes these measurements to estimate rotor position, and uses this position information to control the switching of phase windings. This closed-loop feedback ensures reliable position estimation by incorporating mutual inductance measurements that provide additional information about rotor position.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If rotor position sensor is used, then position measurement is more accurate, but system cost and complexity increase

Engineering Contradiction:
Improveposition measurement accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent enables the switched reluctance machine to determine its own rotor position using electrical measurements (self-inductance and mutual inductance) taken from its own phase windings. This self-service approach eliminates the need for external rotor position sensors, reducing system complexity and cost while providing sufficient position measurement accuracy for control purposes.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides reliable, robust, and cost-effective rotor position estimation for HRSRMs, enhancing accuracy and eliminating the need for additional hardware, while being applicable across various motor speeds and directions.

Implementation Method 1

measuring a first current value through the at least one energized stator phase taken by the first current value to reach a first peak value of current... determining a self-inductance value for the at least one energized stator phase utilizing the first current value and time

Methodology Applied
Scientific EffectSelf-inductance: Inductor

Implementation Method 2

measuring a second current value through an adjacent un-energized stator phase... determining a mutual inductance value between the at least one energized stator phase and the adjacent un-energized stator phase

Methodology Applied
Scientific EffectMutual inductance: Electromagnetic Induction

Data Source

PatentUS11929697B2Method for reliable control of high rotor pole switched reluctance machine
Publication Date: 2024.03.12 TURNTIDE TECHNOLOGIES INC
  • US11929697B2 patent drawing
  • US11929697B2 patent drawing
  • US11929697B2 patent drawing

AI summary

A system and method for reliable control of a high rotor pole switched reluctance machine (HRSRM) utilizing a sensorless reliable control system. The method comprising: energizing at least one of the plurality of stator phases; measuring a first current value and time taken by the first current value to reach a first peak value or preset threshold value of current; determining a self-inductance value; measuring a second current value and time taken by an adjacent un-energized stator phase to reach a second peak value of current; determining a mutual inductance value; and estimating a rotor position utilizing the self-inductance and mutual inductance values; and controlling the HRSRM based on the estimated rotor position.