HT-PEM Fuel Cell Electrode Polymer for Phosphoric Acid Poisoning

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Solution Overview

Problem

High-temperature polymer electrolyte membrane fuel cells face issues such as phosphoric acid leakage and poisoning of the catalyst, which degrade their electrochemical performance.

Innovation Solution

The use of electrodes comprising a catalyst, an ionomer, and a polymer with a binaphthyl functional group, which helps to prevent phosphoric acid leakage and poisoning by strong adsorption to the catalyst surface and resistance to poisoning materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high-temperature polymer electrolyte membrane fuel cells operate at elevated temperatures (120°C to 200°C), then catalytic activity and CO resistance are improved, but phosphoric acid leakage and catalyst poisoning occur

Engineering Contradiction:
Improvecatalytic activityVSAvoidphosphoric acid leakage
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

A hydrophobic porous coating layer is introduced as an intermediary between the phosphoric acid electrolyte and the catalyst. This coating layer acts as a mediator that allows proton conduction while blocking phosphoric acid from reaching and poisoning the catalyst, thus enabling high-temperature operation without catalyst degradation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If high-temperature polymer electrolyte membrane fuel cells operate at elevated temperatures (120°C to 200°C), then catalytic activity and CO resistance are improved, but electrochemical performance deteriorates due to phosphoric acid poisoning

Engineering Contradiction:
Improvecatalytic activityVSAvoidelectrochemical performance
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The hydrophobic porous coating layer serves as a protective intermediary that shields the catalyst from phosphoric acid while maintaining proton transport. This enables the system to achieve both high catalytic activity through elevated temperature operation and sustained electrochemical performance by preventing acid poisoning

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

A hydrophobic porous coating layer is introduced as an intermediary between the phosphoric acid electrolyte and the catalyst. This coating layer acts as a mediator that allows proton conduction while blocking phosphoric acid from reaching and poisoning the catalyst, thus enabling high-temperature operation without catalyst degradation

Inventive Principle:
Principle #31Porous materials

3Adaptability or versatility

If high-temperature polymer electrolyte membrane fuel cells operate at elevated temperatures (120°C to 200°C), then CO resistance is improved, but phosphoric acid leakage increases

Engineering Contradiction:
ImproveCO resistanceVSAvoidphosphoric acid leakage
Core Design Contradiction:
Adaptability or versatilityVSLoss of substance

Solution Approach 1:

A hydrophobic porous coating layer is applied to the electrode structure, creating a porous barrier that allows gas permeability for CO tolerance while blocking phosphoric acid leakage through its hydrophobic properties. The porous structure enables maintained gas transport efficiency while preventing acid loss

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces phosphoric acid leakage and poisoning, thereby enhancing the performance and durability of high-temperature polymer electrolyte membrane fuel cells.

Implementation Method 1

a polymer with a binaphthyl functional group, which helps to prevent phosphoric acid leakage and poisoning by strong adsorption to the catalyst surface

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20250125394A1High-temperature polymer electrolyte membrane fuel cell and method of manufacturing the same
Publication Date: 2025.04.17 HYUNDAI MOTOR CO LTD
  • US20250125394A1 patent drawing
  • US20250125394A1 patent drawing
  • US20250125394A1 patent drawing

AI summary

Disclosed is a high-temperature polymer electrolyte membrane fuel cell, in which electrodes of the fuel cell include a polymer containing a phosphoric acid group and a binaphthyl group, thereby preventing phosphoric acid poisoning of a catalyst due to strong interaction with phosphoric acid and porosity and increasing electrochemical performance.