HTGR Multi-Lobed Prism Fuel Element Geometry

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Solution Overview

Problem

Existing high temperature gas-cooled reactor (HTGR) designs are slightly under-moderated, leading to inefficient fuel usage due to suboptimal geometry and moderator distribution.

Innovation Solution

The introduction of a multi-lobed prism configuration for fuel elements with a taller and thinner shape, allowing for increased moderator material accommodation and more efficient core geometry, which includes a central trunk of moderator material surrounded by elongate fuel elements, optimizing the ratio of moderator to fuel.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional hexagonal fuel element geometry is used, then manufacturing and assembly are straightforward, but the moderator-to-fuel ratio is suboptimal leading to inefficient fuel usage

Engineering Contradiction:
Improvefuel efficiencyVSAvoidcore geometry complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The reactor core is segmented into multiple columns of fuel elements arranged in a multi-lobed annular configuration, allowing optimized moderator distribution in the central and peripheral regions while maintaining manageable assembly complexity through modular column structures

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fuel element geometry transitions from traditional two-dimensional hexagonal plans to a three-dimensional multi-lobed annular arrangement with varying radial and axial dimensions, enabling enhanced moderator-to-fuel ratio through optimized spatial distribution

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If fuel element cross-sectional area is increased, then fuel capacity increases, but fuel element weight increases making handling more difficult

Engineering Contradiction:
Improvefuel capacityVSAvoidfuel element weight
Core Design Contradiction:
Quantity of substanceVSWeight of moving object

Solution Approach 1:

The fuel element dimensions are optimized by changing the aspect ratio parameter, using taller and thinner elements with reduced cross-sectional area, which decreases weight while maintaining fuel capacity through extended length rather than increased width

Inventive Principle:
Principle #35Parameter changes

3Productivity

If more moderator material is added to improve moderation, then fuel efficiency improves, but core volume increases

Engineering Contradiction:
Improvefuel efficiencyVSAvoidcore volume
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

Moderator material is strategically distributed with higher concentrations in the central region and at peripheral locations where it provides maximum moderation benefit, optimizing fuel efficiency without requiring uniform increase of moderator throughout the entire core volume

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances fuel efficiency by increasing the proportion of moderator material, reducing fuel element weight, and simplifying fuel handling, thereby reducing costs and complexity while maintaining or improving reactor performance.

Implementation Method 1

A moderator is a material that absorbs energy from neutrons through a series of collisions, but which does not absorb the neutrons. The resulting low energy neutrons have a much greater probability of producing more fission events in the nuclear fuel.

Methodology Applied
Scientific EffectNeutron energy absorption through collisions: Absorption (physical)

Implementation Method 2

The fuel elements are surrounded by other identically-sized graphite blocks. In some designs, the fuel compacts are accommodated in one set of channels, and helium cooling gas flows in a separate set of cooling channels.

Methodology Applied
Scientific EffectHeat transfer: Convection

Data Source

PatentUS11728043B2High temperature gas-cooled reactor core
Publication Date: 2023.08.15 URENCO
  • US11728043B2 patent drawing
  • US11728043B2 patent drawing
  • US11728043B2 patent drawing

AI summary

The disclosure relates to a high temperature gas-cooled reactor core including a plurality of elongate fuel elements arranged in the form of a multi-lobed prism. Each prismatic fuel element includes an elongate prismatic body and a plurality of elongate fuel channels located within the prismatic body, wherein the cross-sectional area of each prismatic fuel element in a plane parallel to the bases of the prismatic fuel element is no more than 800 cm2 and wherein a ratio of the height of the prismatic body to its greatest width is greater than or equal to 3.0.