HTS Magnet Partial Insulation with Diagnostic Pickup Coils

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Solution Overview

Problem

High temperature superconducting (HTS) magnets face challenges in detecting quench events quickly enough to prevent damage, as the rate of transverse propagation of normal zones in partially insulated coils can lead to rapid temperature rises and potential damage, especially in applications like tokamak fusion reactors and proton beam therapy devices.

Innovation Solution

A partially insulating layer with linking and pickup tracks is introduced, where the linking tracks provide an electrical path between HTS coil turns and the pickup tracks are inductively coupled to measure current changes, allowing for early detection of current sharing and potential quench events through a current monitor, thereby extending the time for countermeasure activation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If partial insulation is used in HTS magnet coils, then the rate of transverse propagation of normal zones is reduced, but the time available for quench detection and countermeasure activation is insufficient

Engineering Contradiction:
Improvetime available for quench detectionVSAvoidquench detection reliability
Core Design Contradiction:
Duration of action of stationary objectVSReliability

Solution Approach 1:

A pickup coil is introduced as an intermediary sensing element that inductively couples to the HTS cable. This mediator detects magnetic field changes caused by current redistribution during quench events, enabling indirect but reliable detection without direct electrical contact with the HTS cable, thus maintaining insulation integrity while improving detection capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system implements feedback by continuously monitoring the voltage signal from the pickup coil and comparing it against threshold values. When the detected signal exceeds the threshold, indicating current sharing between HTS and copper stabilizer, the system triggers quench protection countermeasures, creating a closed-loop detection and response system

Inventive Principle:
Principle #23Feedback

2Reliability

If insulation resistance between turns is increased, then current sharing is reduced, but detection of current sharing becomes more difficult

Engineering Contradiction:
Improveinsulation reliabilityVSAvoidcurrent sharing detection difficulty
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The invention replaces direct electrical measurement methods with inductive sensing. Instead of attempting to measure small leakage currents directly through high-resistance insulation paths, the pickup coil detects magnetic field changes resulting from current redistribution, substituting a magnetic sensing approach for direct electrical measurement

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If faster quench detection is implemented, then damage prevention is improved, but system complexity increases

Engineering Contradiction:
Improvedamage prevention capabilityVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The pickup coil leverages the existing magnetic field generated by the HTS cable current itself for detection purposes. The system uses its own operational magnetic field as the sensing signal, requiring no external excitation source or additional power consumption, thus reducing system complexity while enabling fast detection

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The pickup coil serves multiple functions: it detects quench events, monitors current distribution, and provides diagnostic information about magnet operation. This multi-functionality reduces the need for separate sensing systems, thereby limiting the increase in overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise detection of current sharing and imminent quenches, providing an advanced warning system to prevent damage to HTS magnets by facilitating quicker energy dumping and reducing the risk of overheating.

Implementation Method 1

Each pickup track is electrically conductive and is inductively coupled to a respective linking track

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3948308B1Partial insulation with diagnostic pickup coils
Publication Date: 2023.05.31 TOKAMAK ENERGY
  • EP3948308B1 patent drawingFigure 1~2B
  • EP3948308B1 patent drawingFigure 2C~2E
  • EP3948308B1 patent drawingFigure 3~4A

AI summary

A partially insulating layer for use in an HTS magnet coil. The partially insulating layer comprises an insulating body 401 having within it a set of linking tracks and a set of pickup tracks. Each linking track is electrically conductive and is electrically connected to first and second surfaces of the partially insulating layer, in order to provide an electrical path between said first and second surfaces. Each pickup track is electrically conductive and is inductively coupled to a respective linking track, and electrically isolated from the first and second surfaces. Each of the pickup tracks is configured for connection to a current measuring device in order to measure a current induced in the pickup track by a change in current flowing in the respective linking track.