HTS Component Quench Control via Local Shunt Segmentation

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Solution Overview

Problem

High temperature superconductor (HTS) components face thermo-mechanical issues leading to uncontrolled hot-spot formation and destruction due to material inhomogeneities, which existing solutions fail to address effectively without covering the entire surface with a shunt, causing circular currents and heat impairment.

Innovation Solution

A bulk HTS component with regions of reduced wall thickness and strategically placed depressions, where an electrical shunt is integrated to divert excessive current and prevent hot-spot formation, utilizing materials like copper-nickel alloys for efficient current commutation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the whole surface of the hts component is covered by a shunt to prevent hot-spot formation, then protection against hot-spot formation is improved, but circular currents are induced in the shunt material generating magnetic field and heat which impair performance

Engineering Contradiction:
Improveprotection against hot-spot formationVSAvoidcircular currents and heat in shunt
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by providing shunt material only in specific regions where inhomogeneities are present, rather than covering the entire surface. The shunt is strategically placed in regions with blowholes, blisters, pores, or other defects where hot-spot formation is most likely to occur, while leaving other regions without shunt coverage to avoid circular current issues.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The shunt coverage is segmented into discrete regions rather than being continuous. The shunt material is applied in separate segments corresponding to specific defect locations, allowing protection where needed while minimizing the total shunt area that could generate harmful circular currents.

Inventive Principle:
Principle #1Segmentation

2Object-generated harmful factors

If no shunt is provided to avoid circular currents, then performance impairment from circular currents is avoided, but hot-spot formation and local burn-out cannot be prevented

Engineering Contradiction:
Improveavoidance of circular currentsVSAvoidprotection against hot-spot formation
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The solution implements local quality by applying shunt material selectively only in regions with inhomogeneities rather than uniformly across the entire component. This targeted approach provides necessary protection against hot-spots in vulnerable areas while avoiding the generation of harmful circular currents in shunt-free regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The shunt material is extracted from being a universal covering and is instead applied only where specifically needed - in regions containing inhomogeneities. This extraction principle removes the shunt from areas where it would create harmful effects while retaining it in areas where it provides necessary protection.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If hts material with inhomogeneities carries current, then current flow through the component is achieved, but regions with inhomogeneities locally change to normal conducting state causing avalanching and hot-spot formation

Engineering Contradiction:
Improvecurrent flow capabilityVSAvoidresistance to hot-spot formation
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The shunt material is applied in advance to regions with inhomogeneities to prevent the harmful effect of hot-spot formation. By pre-equipping vulnerable regions with alternative current paths before operation begins, the system prevents the avalanching effect that would otherwise occur when current flows through defective areas.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The shunt material acts as an intermediary element that provides an alternative current path through regions with inhomogeneities. Instead of current flowing directly through the defective hts material which would cause hot-spots, the shunt mediates the current flow, offering a safer pathway that prevents local burn-out.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents hot-spot formation and material damage by creating a controlled quenching mechanism, reducing the risk of thermo-mechanical stress and maintaining performance without inducing circular currents or heat issues, suitable for various HTS applications.

Implementation Method 1

an electrical shunt is integrated to divert excessive current and prevent hot-spot formation

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

high temperature superconductors are characterized by their property to carry current without losses when cooled below a temperature specific to the respective high temperature superconductor material, said temperature being termed critical temperature

Methodology Applied
Scientific EffectSuperconductivity: Superconductivity

Implementation Method 3

On temperature raise the hts-material undergoes a transition to its normal conducting state, said transition being called 'quenching'

Methodology Applied
Scientific EffectQuenching: Phase Change

Implementation Method 4

The locally increasing resistance in these regions results in an excessive increase of the current flow in the surrounding superconducting areas of the hts-material. Said local current increase is associated with the generation of heat

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 5

utilizing materials like copper-nickel alloys for efficient current commutation

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentEP1895604B1Quench-controlled high temperature superconductor
Publication Date: 2012.05.23 NEXANS SA
  • EP1895604B1 patent drawingFigure 1
  • EP1895604B1 patent drawingFigure 2~4
  • EP1895604B1 patent drawingFigure 5~8

AI summary

The present invention relates to a quench controlled high temperature superconductor component wherein at least one depression is provided in a surface of the component resulting in a reduced wall thickness, and, wherein an electrical shunt is applied into the depression.