Hub Chiplet with D2D Connections for Scalable AI Processing
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Solution Overview
Problem
The semiconductor industry faces challenges in achieving high computing performance for artificial intelligence due to physical limitations in reducing chip size, leading to increased manufacturing difficulties and lower yields.
Innovation Solution
The development of a hub chiplet with a freely expandable chiplet structure, allowing for connection of multiple chips through device-to-device (D2D) connections, enabling easy expansion and combination of functional modules without the need for a new system-on-chip (SoC) device.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Area of moving object
If the line width is reduced to make chips smaller, then the integration is improved, but the manufacturing difficulty increases and yield decreases due to leakage current
Solution Approach 1:
The patent applies chiplet technology that divides a large chip into multiple smaller chiplets with different functions (e.g., compute chiplets, memory chiplets, I/O chiplets). Each chiplet can be manufactured independently using standard processes, avoiding the need to reduce line width across an entire large chip. This segmentation resolves the contradiction by enabling smaller effective chip size while maintaining manufacturing ease through modular fabrication.
2Area of moving object
If the line width is reduced to make chips smaller, then the integration is improved, but the yield decreases due to leakage current
Solution Approach 1:
By segmenting the chip into multiple independent chiplets, the patent reduces the impact of leakage current on overall yield. Each chiplet can be optimized for its specific function with appropriate dimensions, avoiding the need to scale down the entire chip. This segmentation allows for better control of leakage current in each module while maintaining high integration through modular assembly.
3Productivity
If a new system-on-chip device is developed to increase scale, then the computing performance is improved, but the development time and cost increase
Solution Approach 1:
The patent creates a universal chiplet architecture with standardized interfaces and connection methods that can be applied across different computing configurations. The same chiplet designs can be combined in various ways to achieve different computing performance levels, eliminating the need to develop entirely new SoC devices for each scale requirement. This multi-functionality reduces development time while maintaining performance scalability.
4Productivity
If a new system-on-chip device is developed to increase scale, then the computing performance is improved, but the manufacturing cost increases
Solution Approach 1:
The patent segments the computing system into standardized chiplet modules that can be manufactured using existing processes and then assembled through chip-scale packaging. This approach avoids the need to develop new SoC devices from scratch for each performance level, reducing manufacturing costs through reuse of proven chiplet designs and standardized interconnection methods while achieving scalable computing performance.
Data Source
AI summary
A hub chiplet includes a functional module. The hub chiplet includes a top connection module formed on a cross-section of the hub chiplet in a first direction; a bottom connection module formed on a cross-section of the hub chiplet in a second direction opposite to the first direction; a left connection module formed on a cross-section of the hub chiplet in a third direction perpendicular to a first straight line connecting the top connection module to the bottom connection module; and a right connection module formed on a cross-section of the hub chiplet in a fourth direction that is perpendicular to the first straight line and is opposite to the third direction. The top connection module is connectable to the bottom connection module through a device-to-device (D2D) connection, and the left connection module is connectable to the right connection module through the D2D connection.


