Vehicle Head-Up Display Cooling via Integrated Housing

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Solution Overview

Problem

Existing vehicle vision systems face challenges in efficiently cooling head-up displays, which generate substantial heat, leading to the need for passive or active cooling solutions that increase complexity and cost.

Innovation Solution

A vehicle vision system that incorporates a pivotable main mirror with a gear element and biasing mechanism for reduced play, combined with a cooling device featuring a cooling body and heat plate configuration within a cooling can housing, enhanced by a fan and thermal conductivity enhancements, to effectively manage heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If passive or active cooling solutions are implemented for head-up displays, then heat dissipation is improved, but device complexity and cost increase

Engineering Contradiction:
Improveheat dissipationVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The cooling system is integrated into the housing structure of the head-up display device. The housing serves dual functions as both structural enclosure and cooling pathway, eliminating the need for separate cooling components and reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The housing structure itself provides cooling functionality through its design features such as openings, channels, and material selection. The system cools itself by utilizing natural convection and conduction through the housing, without requiring external active cooling mechanisms.

Inventive Principle:
Principle #25Self-service

2Temperature

If traditional cooling systems are used for head-up displays, then cooling effectiveness is improved, but manufacturing cost increases

Engineering Contradiction:
Improvecooling effectivenessVSAvoidmanufacturing cost
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The housing structure performs multiple functions simultaneously: structural support, aesthetic enclosure, and thermal management. This multi-functionality eliminates the need for separate cooling components, reducing part count and manufacturing cost while maintaining cooling effectiveness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cooling capability is achieved by modifying parameters of the housing itself, such as material thermal conductivity, wall thickness in different regions, and opening configurations. These parameter changes enable effective cooling without adding expensive cooling components.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If complex cooling mechanisms are implemented, then heat management is improved, but design freedom is reduced

Engineering Contradiction:
Improveheat managementVSAvoiddesign freedom
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The housing is designed with segmented regions that have different thermal characteristics - some areas with higher thermal conductivity or thinner walls for heat dissipation, and other areas for structural integrity or aesthetics. This segmentation allows flexible heat management while maintaining design freedom.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cooling performance can be adjusted by modifying the housing design parameters such as opening size, shape, and distribution. This dynamic approach allows the same basic housing structure to be adapted for different cooling requirements without fundamental design changes.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides enhanced cooling for head-up displays, reducing heat-related issues and complexity, while improving design freedom and cost-effectiveness by using a lightweight, cost-efficient cooling system that effectively dissipates heat through convection and conduction.

Implementation Method 1

effectively dissipates heat through convection and conduction

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

effectively dissipates heat through convection and conduction

Methodology Applied
Scientific EffectConduction (thermal): Conduction (thermal)

Data Source

PatentUS11067796B2Information display system for a vehicle
Publication Date: 2021.07.20 MAGNA ELECTRONICS INC
  • US11067796B2 patent drawing
  • US11067796B2 patent drawing
  • US11067796B2 patent drawing

AI summary

A display system of a vehicle includes a display device disposed in the vehicle and operable to display heads up information for viewing by a driver of the vehicle. The display device includes a mirror, a display screen and a cooling device. The mirror is pivotally mounted at a base plate and is pivotable via a pin of a mounting arm of the mirror moving along a spiral groove of a gear element when the gear element is rotated. The pin is urged towards a side wall of the spiral groove to limit play of the mirror relative to the base plate.