Head-Up Display Fresnel Lens Layout for Larger Screens

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Solution Overview

Problem

Conventional head-up display devices face challenges in miniaturization and increased manufacturing costs due to the need for larger aspherical mirrors to enhance screen size, making them difficult to assemble in limited vehicle spaces and increasing costs.

Innovation Solution

The use of a Fresnel lens instead of an aspherical mirror to magnify the image, combined with a configuration of light sources divided into groups with varying current supplies to optimize light distribution, allows for a compact design that increases screen size while reducing device size and costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the size of the aspherical mirror is increased to enhance screen size, then the screen size increases, but the device size and manufacturing costs increase

Engineering Contradiction:
Improvescreen sizeVSAvoiddevice size
Core Design Contradiction:
Area of stationary objectVSVolume of stationary object

Solution Approach 1:

The patent changes the optical parameter from using an aspherical mirror to using a Fresnel lens. This parameter change allows achieving the same screen enlargement function with a more compact device structure, resolving the contradiction between screen size and device size

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent substitutes the mechanical/optical system of an aspherical mirror with a Fresnel lens system. This substitution enables the same optical function of magnifying the display image while reducing the overall device footprint and manufacturing complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Area of stationary object

If the size of the aspherical mirror is increased to enhance screen size, then the screen size increases, but manufacturing costs increase

Engineering Contradiction:
Improvescreen sizeVSAvoidmanufacturing costs
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent changes the optical component parameter from an aspherical mirror to a Fresnel lens. Fresnel lenses are generally more cost-effective to manufacture, especially for large apertures, as they can be produced using molding techniques rather than complex figuring processes required for aspherical mirrors

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a Fresnel lens which is typically a more economical optical component compared to an aspherical mirror of equivalent size. This choice reduces manufacturing costs while maintaining the required optical performance for screen enlargement

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables a miniaturized head-up display device with a larger screen size, simplifying assembly and reducing production costs by eliminating the need for large aspherical mirrors and optimizing space usage.

Implementation Method 1

a Fresnel lens configured to magnify the image displayed at the display panel

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

a plurality of light sources housed at the housing and configured to emit light

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Data Source

PatentUS12007560B2Head-up display device having light sources arranged in rows supplied with different currents
Publication Date: 2024.06.11 HYUNDAI MOBIS CO LTD
  • US12007560B2 patent drawing
  • US12007560B2 patent drawing
  • US12007560B2 patent drawing

AI summary

According to at least one aspect, the present disclosure provides a head-up display device comprising: a housing; a plurality of light sources housed at the housing and configured to emit light; a display panel configured to display an image based on the light emitted from the plurality of light sources; and a Fresnel lens configured to magnify the image displayed at the display panel. According to another aspect, the present disclosure provides a head-up display device configured to project an image on a windshield of a vehicle, comprising: a housing; a plurality of light sources housed at the housing and configured to emit light; and a display panel configured to display an image based on the light emitted from the plurality of light sources, wherein the plurality of light sources are divided into a plurality of groups, each group being supplied with a current having a mutually different magnitude.