Head-Up Display Light-Mixing Geometry Homogenizes LED Illumination

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Solution Overview

Problem

Current head-up displays in vehicles face challenges in achieving homogeneous brightness and color across the eyebox due to inefficiencies in light utilization and sensitivity to LED positioning variations, leading to illumination inhomogeneities and reduced light efficiency.

Innovation Solution

A head-up display system incorporating a light-mixing geometry with reflective boundary surfaces and a diffuser to homogenize light from multiple LEDs, combined with a condenser system for efficient projection onto the windshield, allowing for large production tolerances and effective use of light power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If lens and/or reflector arrays are used to collimate LED radiation, then light direction control is improved, but production and positioning accuracy requirements increase significantly

Engineering Contradiction:
Improvelight direction controlVSAvoidproduction and positioning accuracy
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

A light-mixing element is introduced as an intermediary component between the LED and the collimating optics. This element homogenizes the light distribution before it reaches the collimating lenses or reflectors, reducing the sensitivity to positioning inaccuracies and manufacturing tolerances of the subsequent optical components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention changes the optical parameters by using light-mixing elements that modify the angular distribution and spatial coherence of the LED light before collimation. This parameter transformation allows the system to tolerate larger variations in component positioning while maintaining acceptable collimation quality.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If diffusers are used to scatter light homogeneously, then illumination homogeneity is improved, but light efficiency decreases

Engineering Contradiction:
Improveillumination homogeneityVSAvoidlight efficiency
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

Instead of using a single strong diffuser that scatters light in all directions, the invention employs light-mixing elements with specific local optical properties that provide homogeneous light distribution while maintaining directional control. The mixing is achieved through controlled reflections and refractions rather than complete diffusion, preserving light efficiency.

Inventive Principle:
Principle #3Local quality

3Loss of energy

If the homogeneous scattering angle range is limited, then light is efficiently directed into the eyebox, but light from inaccurately positioned LEDs is lost

Engineering Contradiction:
Improvelight efficiencyVSAvoidsensitivity to positioning variations
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The light-mixing element performs a preliminary homogenization of the LED light before it enters the collimating optics. This preliminary action ensures that even if the LED position varies within tolerance ranges, the light distribution entering the collimating system remains sufficiently uniform, preventing significant light loss and maintaining reliable operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a homogeneous and efficient backlighting system that ensures consistent brightness and color across the eyebox, reducing illumination inhomogeneities and maximizing light usage, resulting in a more effective and reliable head-up display.

Implementation Method 1

The light-mixing geometry has boundary surfaces, each of which is reflective on the inner side, in order to mix and/or homogenize the light of the corresponding light sources

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The green and the red beams are merged by a dichroitic mirror DS and scattered homogeneously by a diffuser S

Methodology Applied
Scientific EffectScattering: Scattering

Implementation Method 3

an imaging device for imaging the light falling on the display onto the windshield

Methodology Applied
Scientific EffectFocusing: Focusing

Data Source

PatentUS9400386B2Head-up display having an image-generating device for generating an image and optical system for projecting the image
Publication Date: 2016.07.26 BAYERISCHE MOTOREN WERKE AG
  • US9400386B2 patent drawing
  • US9400386B2 patent drawing
  • US9400386B2 patent drawing

AI summary

A head-up display includes an image-generating device for generating an image and an optical system for projecting the image onto a windshield of a vehicle. A lighting system illuminates the image-generating device. The lighting system includes at least one light source, downstream of which a light-mixing geometry is disposed. The light-mixing geometry has boundary surfaces, each of which has light-reflecting inner sides, in order to homogenize the light of the at least one light source.