Helmet HUD Projection Unit Internal Cover Positioning

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Solution Overview

Problem

Conventional head-up display (HUD) devices mounted on helmets suffer from blurring and reduced visual recognizability due to dirt accumulation and external light reflection, especially when the cover member is exposed and prone to touch or affected by varying light transmittance shields, leading to impaired display image clarity.

Innovation Solution

The HUD device incorporates a projection unit with a cover member positioned internally within the helmet, oriented to prevent external touch and external light reflection, utilizing a cylindrical optical path and a hydrophilic coating to minimize dirt and moisture accumulation, and adjusts display brightness based on external light conditions detected by an external light sensor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the cover member is located at the outer surface of the helmet, then the projection unit size is reduced, but dirt accumulates on the cover member surface causing blurring in the display image

Engineering Contradiction:
Improveprojection unit sizeVSAvoiddirt accumulation on cover member
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The cover member is repositioned from the outer surface to an internal location within the helmet, changing its spatial dimension from external to internal. This dimensional transition removes the cover member from the harmful external environment while maintaining its protective function for the projection unit.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The cover member is nested within the helmet interior, specifically positioned inside the projection unit housing. This nesting arrangement protects the cover member from external contamination while keeping it functional for the display system.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Illumination intensity

If a colorless transparent cover plate is used, then light transmittance is maximized, but external light reflection causes dazzling and impairs visual recognizability

Engineering Contradiction:
Improvedisplay light transmittanceVSAvoidexternal light reflection
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The cover member is positioned at a specific internal angle and location where it can maintain high light transmittance for display light while simultaneously reflecting external light away from the user's line of sight. The local angular positioning creates different optical qualities for different light sources.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of trying to reduce the transmittance to prevent reflection, the solution inverts the approach by using the reflection property beneficially - directing reflected external light away from the user's eye while maintaining display light transmission through strategic angular positioning.

Inventive Principle:
Principle #13The other way round (Inversion)

3Ease of operation

If the cover member is exposed and prone to touch, then accessibility is improved, but hands touch the cover member causing dirt attachment

Engineering Contradiction:
Improvecover member accessibilityVSAvoiddirt from hand contact
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The cover member is relocated from the external accessible surface to an internal position within the helmet structure. This dimensional change naturally reduces accessibility to hands while maintaining the cover member's protective function for the optical components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the visual recognizability of the display image by reducing blurring and external light interference, maintaining clear and adjustable display brightness across varying light conditions, thereby improving user experience and safety.

Implementation Method 1

The surface of the cover member 65 is provided with hydrophilia by the coating film 71

Methodology Applied
Scientific EffectHydrophilic coating: Hydrophile

Implementation Method 2

The coating film 71 is made of, for example, silicate (xM12O·ySiO2), and is hydrophilic

Methodology Applied
Scientific EffectHydrophobic coating: Hydrophobe

Implementation Method 3

a combiner that reflects display light projected by the projection unit to an eye of the user

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 4

The combiner is composed of a semitransparent mirror, is disposed at a position within the forward field of view of the user

Methodology Applied
Scientific EffectSemitransparent reflection: Reflection

Data Source

PatentUS12089683B2Head up display device and helmet
Publication Date: 2024.09.17 NS WEST
  • US12089683B2 patent drawing
  • US12089683B2 patent drawing
  • US12089683B2 patent drawing

AI summary

In an HUD device (3) mounted on a helmet (101), a projection unit (39) configured to project display light to a combiner (73) includes a light emitter (57) configured to emit display light, a housing (61) having a projection opening (63) through which display light emitted from the light emitter passes, and a cover member (65) having transparency to light and disposed to cover the projection opening. The projection unit (39) is incorporated in a chin portion (113) of the helmet body such that display light to be projected to the combiner passes through an optical path portion (119) provided in a mouse cover (115) of the helmet body (105). The cover member is disposed at an inner side of an interior member than a surface of the interior member at which an end of the optical path portion at a light emission side is open.