3D Humerus Fracture Reconstruction for Orthopedic Surgical Planning

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Solution Overview

Problem

Existing classification systems for proximal humerus fractures suffer from poor inter- and intra-observer reproducibility due to the complex anatomy and difficulty in interpreting three-dimensional fractures on two-dimensional radiographs, making it challenging to select and position prosthetics optimally during surgical procedures.

Innovation Solution

A computing device is configured to analyze CT scans to detect and classify fracture patterns, recommend treatment procedures, and provide guidance for manipulating bone fragments, using statistical shape models and image processing techniques to reconstruct pre-morbid anatomy and assist in prosthetic selection and positioning.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If classification systems are used to categorize fracture patterns, then the complexity of analyzing three-dimensional fractures is reduced, but the inter- and intra-observer reproducibility deteriorates

Engineering Contradiction:
Improvecomplexity of analyzing three-dimensional fracturesVSAvoidinter- and intra-observer reproducibility
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent creates a digital 3D copy of the patient's bone anatomy from CT scan data. This virtual replica allows consistent, objective analysis of fracture patterns without the variability inherent in manual interpretation of 2D radiographs. The digital model can be repeatedly viewed, measured, and analyzed by different observers to achieve high reproducibility.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent transitions from two-dimensional radiographic imaging to three-dimensional digital modeling. This dimensional change enables comprehensive visualization and measurement of complex fracture patterns from multiple angles, providing both simplified classification capability and high analytical reproducibility through objective digital metrics.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If two-dimensional radiographs are used to interpret fractures, then the imaging process remains simple and accessible, but the accuracy of fracture pattern analysis deteriorates

Engineering Contradiction:
Improvesimplicity of imaging processVSAvoidaccuracy of fracture pattern analysis
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent performs preliminary processing of CT scan data to automatically generate 3D bone models and fracture classifications before the surgical procedure. This advance preparation provides accurate fracture analysis and prosthetic planning without adding complexity to the actual imaging acquisition process.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces a computational intermediary system that processes CT scan data to create 3D models and automated classifications. This intermediary layer translates complex 3D anatomical data into simplified, accurate fracture patterns and prosthetic recommendations, bridging the gap between imaging and surgical planning.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If manual analysis of fracture patterns is performed, then the system remains flexible and adaptable, but the time required for preoperative planning increases

Engineering Contradiction:
Improveflexibility in fracture analysisVSAvoidtime for preoperative planning
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent implements automated algorithms that independently analyze CT scan data, classify fracture patterns, and generate surgical planning recommendations without requiring manual intervention. This self-service capability maintains adaptability to various fracture types while dramatically reducing the time needed for preoperative analysis.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical analysis of fracture patterns with automated computational algorithms. This substitution maintains the flexibility to handle diverse fracture configurations through algorithmic adaptability while eliminating the time-consuming manual measurement and classification processes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If prosthetic selection and positioning are performed without advanced imaging analysis, then the surgical procedure remains straightforward, but the surgical outcome quality deteriorates

Engineering Contradiction:
Improvestraightforwardness of surgical procedureVSAvoidquality of surgical outcome
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent performs preliminary 3D reconstruction and virtual surgical planning using CT scan data before the actual surgery. This advance preparation optimizes prosthetic selection and positioning, ensuring high surgical outcomes while keeping the intraoperative procedure straightforward by having all planning decisions made in advance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a digital 3D copy of the patient's anatomy and fracture pattern to facilitate virtual prosthetic design and positioning planning. This virtual model enables precise prosthetic selection and placement optimization without complicating the actual surgical implementation, as the planning is completed beforehand.

Inventive Principle:
Principle #26Copying

Data Source

PatentEP4065023B1Pre-operative planning and intra operative guidance for orthopedic surgical procedures in cases of bone fragmentation
Publication Date: 2025.12.17 HOWMEDICA OSTEONICS CORP
  • EP4065023B1 patent drawingFigure 1
  • EP4065023B1 patent drawingFigure 2
  • EP4065023B1 patent drawingFigure 3A~3C

AI summary

A surgical system can be configured to obtain image data of a joint that comprises at least a portion of a humerus; segment the image data to determine a shape for a diaphysis of the humerus; based on the determined shape of the diaphysis, determine an estimated pre-morbid shape of the humerus; based on the estimated shape of the humerus, identify one or more bone fragments in the image data; and based on the identified bone fragments in the image data, generate an output.