Humic Acid Adsorption Material for Organic Dye Removal

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Solution Overview

Problem

Traditional hydrogel adsorption materials have low adsorption capacity, poor selectivity, and high production costs, making them ineffective for removing organic dyes from wastewater, and they are not recyclable or environmentally friendly.

Innovation Solution

A humic acid type adsorption material is prepared using a simple method with easily available raw materials, including humate, montmorillonite, and carboxymethyl cellulose, through a polymerization process involving acrylic acid, a crosslinking agent, and an initiator, followed by freezing-thawing and freeze-drying to create a porous structure with high adsorption capacity and selectivity for organic dyes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional hydrogel adsorption materials are used, then the adsorption process is simple and cost is low, but the adsorption capacity is low and removal rate is poor

Engineering Contradiction:
Improvesimplicity of treatment operationVSAvoidadsorption capacity
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent creates a composite hydrogel adsorption material by integrating multiple functional components: humic acid provides carboxyl groups for metal ion coordination, montmorillonite offers layered structure and cation exchange capacity, and crosslinked polymer networks provide structural framework. This composite structure synergistically enhances adsorption capacity while maintaining operational simplicity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The hydrogel is designed with a porous three-dimensional network structure formed through crosslinking of polymer chains. This porous architecture increases the specific surface area and provides numerous accessible active sites for dye molecule adsorption, directly addressing the low adsorption capacity issue while keeping the material easy to manufacture

Inventive Principle:
Principle #31Porous materials

2Ease of operation

If traditional hydrogel adsorption materials are used, then the treatment operation is simple, but the selectivity is poor

Engineering Contradiction:
Improvesimplicity of treatment operationVSAvoidselectivity
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent introduces specific functional groups at localized sites within the hydrogel structure: carboxyl groups from humic acid for coordinating with metal ions in dye molecules, and cation exchange sites on montmorillonite layers. These localized functional regions provide selective affinity for specific dye types while maintaining overall operational simplicity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent modifies the chemical parameters of the hydrogel by adjusting the ratio of functional components (humic acid, montmorillonite, crosslinking agents) and controlling crosslinking density. These parameter changes create different microenvironments within the hydrogel that can selectively interact with different dye molecules based on their chemical properties

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If traditional hydrogel adsorption materials are used, then the synthesis method is complicated and cost is high, but the adsorption material cannot be reused

Engineering Contradiction:
Improvecomplexity of synthesis methodVSAvoidreusability
Core Design Contradiction:
Device complexityVSDuration of action of stationary object

Solution Approach 1:

The patent incorporates recyclability features into the hydrogel structure during the synthesis stage by creating a robust crosslinked network that maintains structural integrity through multiple adsorption-desorption cycles. The crosslinking agents form stable bonds that prevent material degradation, enabling reuse without requiring complex post-synthesis modifications

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses inexpensive, readily available raw materials including natural humic acid, commercially available montmorillonite clay, and common crosslinking agents. These low-cost components reduce synthesis complexity and make the adsorption material economically viable for repeated use, effectively replacing expensive traditional hydrogels

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Quantity of substance

If traditional hydrogel adsorption materials are used, then the adsorption capacity is low, but the synthetic raw materials are highly toxic

Engineering Contradiction:
Improveadsorption capacityVSAvoidtoxicity of raw materials
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent converts potentially harmful synthetic chemicals into beneficial functional components by using natural humic acid as the primary polymer source. Humic acid provides abundant carboxyl groups for adsorption while being environmentally benign. The natural origin of humic acid and montmorillonite eliminates toxicity concerns while maintaining or enhancing adsorption capacity through their inherent functional groups

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The resulting humic acid type adsorption material has a high adsorption capacity, is recyclable, and can be degraded, effectively removing organic dyes like methylene blue, with a good application prospect for wastewater treatment without secondary pollution.

Implementation Method 1

hydrogel adsorption materials provide numerous active adsorption sites for the removal of pollutants due to the numerous functional groups in their structures

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

adding a crosslinking agent into the acrylic acid solution to form a system B; dropping the system B and an initiator into the system A

Methodology Applied
Scientific EffectChemical Bonding: Chemical Bonding

Implementation Method 3

performing freezing-thawing treatment on the viscous gel material obtained in step 3 for several times

Methodology Applied
Scientific EffectPhase Change: Phase Change

Implementation Method 4

montmorillonite, and carboxymethyl cellulose or salts thereof

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Data Source

PatentUS11839864B2Humic acid type adsorption material as well as preparation method and application thereof
Publication Date: 2023.12.12 SHAANXI UNIV OF SCI & TECH
  • US11839864B2 patent drawing
  • US11839864B2 patent drawing
  • US11839864B2 patent drawing

AI summary

The invention discloses a humic acid type adsorption material as well as a preparation method and application thereof. The humic acid type adsorption material is prepared by taking carboxymethyl cellulose or salts thereof, humate and montmorillonite as raw materials and adding a monomer, a cross-linking agent and an initiator through aqueous solution polymerization. The synthesized porous material is great in specific surface area, can quickly get close to water molecules in water to form hydrogen bonds, and finally achieves the purpose of removing organic dye pollutants through electrostatic attraction effect with dye molecules. The humic acid type adsorption material is low in raw material price, is simple in synthesis process, and is green and environmentally friendly.