Humidification Circuit Connector With Orientation Locking
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Solution Overview
Problem
Existing humidification systems face challenges in ease of connection and disconnection of components, leading to potential misalignment and inefficiencies in the delivery of heated and humidified gases, resulting in unwanted condensation and reduced system performance.
Innovation Solution
A circuit connector with an orientator mechanism that ensures correct alignment and a releasable, lockable connection between the humidification chamber and the base unit, facilitating easy assembly and disassembly while maintaining proper orientation for fluid and electrical connections.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If components are made easily connectable and disconnectable, then ease of operation is improved, but alignment precision deteriorates leading to misconnection
Solution Approach 1:
The connector employs asymmetric design where the outlet has a specific geometric configuration (e.g., angled or shaped interface) that only matches the inlet when properly oriented. This asymmetric interface ensures that components can only be connected in the correct alignment, preventing misconnection while maintaining ease of attachment through a simple snap-fit or bayonet mechanism.
Solution Approach 2:
An orientator component acts as an intermediary element between the connector and conduit. This orientator includes alignment features such as guide pins, keyed interfaces, or rotational indicators that ensure proper orientation during connection. The orientator mediates the connection process by physically guiding the components into correct alignment before final engagement, thus maintaining precision while allowing easy connection.
2Productivity
If quick connection mechanisms are used, then productivity is improved, but connection reliability deteriorates
Solution Approach 1:
The connection mechanism is segmented into distinct functional elements: an alignment phase (orientator), an engagement phase (quick-connect interface), and a locking phase (securing mechanism). This segmentation allows the connection to be made quickly through automated or semi-automated processes while ensuring reliability through multiple staged verification points. The separable design enables quality control at each stage without compromising overall assembly speed.
Solution Approach 2:
The connector incorporates self-aligning and self-verifying features that automatically ensure proper connection without requiring manual inspection or complex tooling. For example, the design may include self-latching mechanisms that engage only when properly aligned, or visual indicators that automatically confirm correct connection. This self-service capability maintains high assembly productivity while ensuring connection reliability through built-in verification.
Data Source
AI summary
A circuit connector for a humidification system, the system comprising a base unit configured to be engaged by a humidification chamber. The circuit connector comprises an inlet to fluidly connect to an outlet of the humidification chamber to receive humidified gases therefrom, an outlet to sealably connect to or integral with a conduit for directing the humidified gases to a user, and an electrical terminal for electrically coupling the circuit connector to an electrical terminal associated with the base unit. The circuit connector may be releasably and lockably connectable to the outlet of the humidification chamber and/or orientation features may control orientation of component parts of the system as they are assembled.


