Humidification Flow Detection for Incorrect Respiratory Connections

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Solution Overview

Problem

Current humidification systems fail to detect reverse flow conditions caused by incorrect connections between components, leading to suboptimal humidity and temperature delivery to patients, potential patient discomfort, and damage to equipment.

Innovation Solution

The system employs a controller to introduce a tracer at a first location in the gas flow path and detect its presence or absence at a second location, using sensors to identify reverse flow conditions and alert the user or adjust system settings accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If standardized connectors are used for ease of connection, then ease of operation is improved, but connection accuracy deteriorates leading to incorrect connections

Engineering Contradiction:
Improveease of connectionVSAvoidconnection accuracy
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent applies asymmetry by providing connectors with asymmetric geometries where the shape, orientation, or features of the connector elements differ between mating components. This ensures that components can only be connected in the correct orientation, preventing incorrect connections while maintaining ease of operation through intuitive coupling.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent utilizes visual differentiation through color coding or colored indicators on connectors and components. Different colors indicate proper connection pairings, allowing caregivers to quickly and accurately connect components without confusion, thus preventing incorrect connections while maintaining operational simplicity.

Inventive Principle:
Principle #32Color changes

2Reliability

If reverse flow detection system is added, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvedetection accuracyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system employs self-service detection by utilizing the existing gas flow and components already present in the humidification system to detect reverse flow conditions. The detector analyzes parameters such as temperature, humidity, or flow direction using the system's own operational characteristics, eliminating the need for separate complex external monitoring systems.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent implements feedback mechanisms where the system continuously monitors flow conditions and provides real-time information about reverse flow detection. The controller receives signals from detectors and automatically adjusts system operation or alerts users, creating a closed-loop system that maintains reliability without requiring overly complex architecture.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively detects and alerts users to incorrect connections, ensuring proper gas flow direction and preventing patient discomfort and equipment damage by automatically adjusting system operation.

Implementation Method 1

controlling a tracer injection unit to introduce or remove a tracer at a first location along a gases flow path in the system

Methodology Applied
Scientific EffectTracer:

Implementation Method 2

detecting the tracer or absence of the tracer, or determining a change in the system in response to the tracer or absence of the tracer, at a second location along the gases flow path

Methodology Applied
Scientific EffectTracer detection:

Data Source

PatentUS20250345537A1Systems and methods of detecting incorrect connections in a humidification system
Publication Date: 2025.11.13 FISHER & PAYKEL HEALTHCARE LTD
  • US20250345537A1 patent drawing
  • US20250345537A1 patent drawing
  • US20250345537A1 patent drawing

AI summary

Various control methods can indirectly determine incorrect connections between components in a respiratory therapy system. For example, incorrect connections can occur between a patient interface, a humidifier and/or a gases source. The methods can indirectly detect if reverse flow conditions or other error conditions exist. A reverse flow condition can occur when gases flows in a direction different from an intended direction of flow. The methods can be implemented at the humidifier side, at the gases source side, or both.