Humidification Device Gas-Driven Water Pumping

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Solution Overview

Problem

Existing humidification devices for respiratory humidification and blowing apparatuses, such as CPAP devices, are inefficient in terms of energy consumption and have complex configurations, making them large, costly, and difficult to maintain.

Innovation Solution

A humidification device comprising a reservoir, a vaporizer, a water supply passage, a gas introduction passage, and a controller, where the gas introduction source, such as a piezoelectric pump, introduces gas to push water through the passage to the vaporizer, and the controller operates the gas introduction source intermittently to alternate water filling and gas introduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a heater is installed on the lower side of a tank to heat water continuously, then humidification function is provided, but energy efficiency deteriorates due to continuous heating requirement

Engineering Contradiction:
Improvehumidification functionVSAvoidenergy efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The heater operates intermittently rather than continuously. The control unit activates the heater only when water level in the vaporization chamber is insufficient, creating a periodic on-off operation pattern that reduces energy consumption while maintaining reliable humidification function.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

A water level detection mechanism provides feedback to the control unit about the water level in the vaporization chamber. This feedback loop enables the control unit to activate the heater only when needed, optimizing energy efficiency while ensuring the humidification function remains reliable.

Inventive Principle:
Principle #23Feedback

2Reliability

If complex humidification device configurations are used to achieve continuous vapor generation, then humidification performance is improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvecontinuous vapor generationVSAvoidconfiguration complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is segmented into distinct functional chambers: a water storage tank, a vaporization chamber, and a humidification chamber. This segmentation allows each component to perform its specific function simply, achieving continuous vapor generation without complex overall configuration.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The vaporization chamber acts as an intermediary between the water storage tank and the humidification chamber. It receives water from the tank, generates vapor through intermittent heating, and supplies vapor to the humidification chamber, enabling continuous vapor generation with simple component arrangements.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If traditional humidification device structures are used, then humidification function is achieved, but size reduction and manufacturing cost reduction become difficult

Engineering Contradiction:
Improvehumidification functionVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Multiple functions are merged into integrated components. The vaporization chamber serves both as a heating chamber and a vapor generation chamber, while also acting as a connector between water supply and humidification systems. This merging reduces the number of separate parts, lowering manufacturing cost while maintaining function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The vaporization chamber performs multiple functions: it receives water from the storage tank, serves as the site for vapor generation through heating, and supplies vapor to the humidification chamber. This multi-functionality reduces the need for separate dedicated components, reducing manufacturing cost and complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If conventional humidification devices are designed, then humidification capability is provided, but maintainability for cleaning deteriorates

Engineering Contradiction:
Improvehumidification capabilityVSAvoidmaintainability
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The device is divided into separable chambers (storage tank, vaporization chamber, humidification chamber) that can be easily detached from each other. This segmentation allows users to access and clean each chamber independently, significantly improving maintainability while preserving humidification capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The vaporization chamber and humidification chamber are designed to be extractable from the storage tank. This extraction capability enables users to remove these chambers for cleaning without disassembling the entire device, improving maintainability while maintaining full humidification functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a compact, energy-efficient, and cost-effective humidification device that can efficiently generate a small amount of water vapor continuously, improving the maintainability and reducing manufacturing costs.

Implementation Method 1

The gas introduction source introduces gas into the water supply passage through the gas introduction passage so as to push out, by using pressure of the introduced gas, toward the vaporizer the water

Methodology Applied
Scientific EffectPressure: Pressure Increase

Implementation Method 2

The vaporizer vaporizes the water supplied to the vaporizer

Methodology Applied
Scientific EffectVaporization: Evaporation

Data Source

PatentUS12285568B2Humidification device and respiratory humidification and blowing apparatus including the same
Publication Date: 2025.04.29 MURATA MFG CO LTD
  • US12285568B2 patent drawing
  • US12285568B2 patent drawing
  • US12285568B2 patent drawing

AI summary

A humidification device (200A) includes a reservoir (216), a vaporizer (250), a water supply passage (230), a gas introduction passage (240), a gas introduction source (260), and a controller. The reservoir (216) stores water. The vaporizer (250) vaporizes the water supplied to the vaporizer (250). The water supply passage (230) is connected to the reservoir (216) and the vaporizer (250) and filled with the water flowing from the reservoir (216). The gas introduction passage (240) is connected to an intermediate position of the water supply passage (230). The gas introduction source (260) introduces gas into the water supply passage (230) through the gas introduction passage (240) so as to push out, by using pressure of the introduced gas, toward the vaporizer (250) the water with which the water supply passage (230) is filled. The controller controls operation of the gas introduction source (260).