Humidity-Adaptive Gas Adsorption Flow Control

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Solution Overview

Problem

Existing adsorption systems face inefficiencies in adsorbing gas components when humidity is high, as adsorbent materials tend to adsorb water vapor, reducing their capacity for other gases, leading to decreased adsorption efficiency.

Innovation Solution

An adsorption system that includes a measurement unit to assess humidity and a flow rate controller to adjust the gas flow rate based on humidity levels, optimizing the adsorption of both the target gas component and water vapor, thereby enhancing adsorption efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the adsorbent material adsorbs water vapor, then the adsorbent material can remove water vapor from the gas, but the amount of gas other than water vapor that the adsorbent material can adsorb decreases

Engineering Contradiction:
Improveadsorption efficiency of target gas componentVSAvoidadsorption capacity for target gas
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

The patent applies dynamics by making the gas flow rate adjustable based on humidity conditions. The flow rate controller dynamically changes the gas flow rate through the adsorption part according to measured humidity levels, optimizing the balance between water vapor removal and target gas adsorption efficiency

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operational parameter (gas flow rate) based on humidity conditions. When humidity is high, the gas flow rate is increased to prevent excessive water vapor adsorption, thereby maintaining adsorption capacity for the target gas component

Inventive Principle:
Principle #35Parameter changes

2Productivity

If the gas flow rate is increased, then the adsorption capacity for target gas may improve, but energy consumption increases

Engineering Contradiction:
Improveadsorption efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the gas flow rate based on real-time humidity measurements, increasing flow rate only when necessary (high humidity conditions) to maintain adsorption efficiency, rather than operating at high flow rate continuously

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The gas flow rate parameter is changed adaptively based on humidity levels, optimizing the trade-off between adsorption efficiency and energy consumption by using higher flow rates only when required

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system improves the adsorption efficiency of gas components by adjusting flow rates according to humidity, reducing operational costs and optimizing the adsorption of both target gases and water vapor, particularly effective for carbon dioxide in atmospheric applications.

Implementation Method 1

an adsorbent material that adsorbs a predetermined gas component, such as carbon dioxide

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a measurement unit configured to measure a humidity of the gas

Methodology Applied
Scientific EffectHumidity measurement: Hygrometer

Data Source

PatentUS20240390843A1Adsorption system and adsorption method
Publication Date: 2024.11.28 TOYOTA JIDOSHA KK
  • US20240390843A1 patent drawing
  • US20240390843A1 patent drawing
  • US20240390843A1 patent drawing

AI summary

An adsorption system according to one aspect of the present disclosure is an adsorption system which adsorbs, from a gas containing a predetermined gas component to be adsorbed and water vapor, the predetermined gas component. The adsorption system includes: an adsorption part configured to adsorb the predetermined gas component from the gas; a measurement unit configured to measure a humidity of the gas; and a flow rate controller configured to control a flow rate of the gas supplied to the adsorption part based on the humidity measured by the measurement unit.