Humidity Control Air Routing for Balanced Sensible and Latent Loads

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Solution Overview

Problem

Existing air-conditioning systems face inefficiencies in controlling latent and sensible heat processing, leading to decreased operation efficiency and comfort, as they require time to stabilize and often prioritize one heat load over the other.

Innovation Solution

A humidity control apparatus with a dual moisture adsorption/desorption system and a cooling device, along with switching devices and a controller, allows for alternating air routes to adjust route maintenance time based on indoor heat load, balancing sensible and latent heat processing capacities without compromising refrigeration cycle stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If refrigerant circuit control is performed to control dehumidification amount, then humidity control capability is improved, but operation efficiency decreases due to delayed refrigeration cycle stabilization

Engineering Contradiction:
Improvehumidity control capabilityVSAvoidrefrigeration cycle stabilization time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system segments heat load processing into two independent pathways: a refrigeration cycle for sensible heat processing and a desiccant rotor for latent heat processing. This segmentation allows each subsystem to operate independently and stabilize quickly without requiring complex refrigerant circuit adjustments, thereby maintaining high operation efficiency while achieving versatile humidity control.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically adjusts the balance between sensible and latent heat processing by controlling the switching frequency of the desiccant rotor and the operation of the cooling device. This dynamic control enables rapid adaptation to varying indoor heat load conditions without destabilizing the refrigeration cycle, solving the contradiction between adaptability and stabilization time.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If refrigerant evaporating temperature is changed to control dehumidification, then humidity control is improved, but operation efficiency decreases

Engineering Contradiction:
Improvedehumidification controlVSAvoidoperation efficiency
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The system separates dehumidification control from refrigerant evaporating temperature adjustment by using a desiccant rotor for latent heat removal. This segmentation allows the refrigeration cycle to operate at optimal evaporating temperatures for sensible heat processing while the desiccant rotor handles dehumidification, thereby maintaining high operation efficiency across varying humidity conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the control parameter for dehumidification from refrigerant evaporating temperature to desiccant rotor switching frequency. This parameter change enables effective dehumidification control without affecting the refrigeration cycle's energy efficiency, as the desiccant rotor operates independently of refrigerant temperature settings.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If four-way valve switching is performed to alternate adsorption and desorption, then moisture processing capability is improved, but operation efficiency decreases due to refrigeration cycle instability

Engineering Contradiction:
Improvemoisture processing capabilityVSAvoidrefrigeration cycle stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The system segments moisture processing from the refrigeration cycle by using a dedicated desiccant rotor that operates on a separate timing mechanism. This segmentation allows the desiccant rotor to perform adsorption and desorption cycles independently without requiring four-way valve switching, thereby maintaining refrigeration cycle stability while achieving versatile moisture processing capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The desiccant rotor acts as an intermediary device that handles moisture processing separately from the refrigeration cycle. By introducing this intermediary, the system achieves effective moisture control through adsorption/desorption cycles without disrupting the stability of the refrigeration cycle, eliminating the need for four-way valve switching.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient control of both sensible and latent heat processing, allowing for quick attainment of a comfortable indoor environment by prioritizing heat load processing based on current conditions, reducing the time needed for the refrigeration cycle to stabilize and maintaining high efficiency.

Implementation Method 1

a first moisture adsorption/desorption device (33a) arranged within the air path and configured to transfer moisture to air having a relatively low humidity and receive moisture from air having a relatively high humidity

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a cooling device (32) arranged between the first moisture adsorption/desorption device (33a) and the second moisture adsorption/desorption device (33b) and configured to cool air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS9297546B2Humidity control apparatus and air-conditioning system
Publication Date: 2016.03.29 MITSUBISHI ELECTRIC CORP
  • US9297546B2 patent drawing
  • US9297546B2 patent drawing
  • US9297546B2 patent drawing

AI summary

A humidity control apparatus and an air-conditioning system are capable of controlling the latent heat processing amount and the sensible heat processing amount in accordance with an indoor heat load without decreasing the operation efficiency. Every time an air route is switched to an air route A or an air route B, the route maintenance time for the switched air route is set on the basis of the heat load within a dehumidification target space, and switching of switching devices is controlled such that the set route maintenance time is ensured.