Humidity-Responsive Vapour Control Layer for Building Insulation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing vapour controls facing the inside of a building fail to prevent moisture diffusion from high-humidity areas like kitchens and bathrooms into insulation layers, leading to condensation, fungi growth, and damage, while also not effectively allowing moisture release from insulation layers during dry conditions.

Innovation Solution

A vapour control system comprising a first layer with a specific water vapour diffusion resistance (Sd-value) for varying humidity levels and a second layer with a higher Sd-value, depending on the direction of moisture transport, to prevent moisture ingress from high-humidity areas and allow moisture release from insulation layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a vapour control with high water vapour diffusion resistance is used to prevent moisture ingress from high-humidity areas, then moisture penetration into insulation layers is reduced, but moisture release from insulation layers is also hindered

Engineering Contradiction:
Improveprevention of moisture penetrationVSAvoidmoisture release capability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The vapour control is divided into multiple layers with different Sd-values. The first layer has Sd=1-5m and the second layer has Sd=0.2m, creating a segmented structure that allows different moisture transport behaviors in different humidity conditions

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The vapour control system dynamically adapts its moisture transport properties based on ambient humidity conditions. Under high humidity (80-100%), the system allows moisture release from insulation layers. Under low humidity (30-50%), the system prevents moisture penetration from the building interior

Inventive Principle:
Principle #15Dynamics

2Productivity

If a vapour control with low water vapour diffusion resistance is used to allow moisture release from insulation layers, then drying capability is improved, but moisture penetration from high-humidity areas increases

Engineering Contradiction:
Improvemoisture release capabilityVSAvoidprevention of moisture penetration
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Different layers of the vapour control have different local qualities in terms of permeability. The first layer provides lower resistance for moisture release, while the second layer provides higher resistance for moisture ingress prevention, optimizing both functions in different locations

Inventive Principle:
Principle #3Local quality

3Device complexity

If a single-layer vapour control is used, then device complexity is reduced, but the ability to adapt to varying humidity conditions is limited

Engineering Contradiction:
Improvevapour control structureVSAvoidhumidity condition adaptability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The vapour control uses a composite structure with multiple layers having different Sd-values. This composite design enables the system to adapt to varying humidity conditions while maintaining a relatively simple overall structure that can be integrated into building construction

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents water transport from high-humidity areas into insulation layers, while allowing moisture release from insulation layers, thereby reducing condensation and damage, and maintaining effective drying of insulation layers under humid conditions.

Implementation Method 1

a first layer having a water vapour diffusion resistance (Sd-value) of 1 - 5 meters diffusion-equivalent air space width, measured at a relative humidity of an atmosphere surrounding the layer of 30 - 50 %

Methodology Applied
Scientific EffectWater vapour diffusion: Diffusion

Data Source

PatentEP2739797B1Water vapour control, which is arranged facing the inside of a building
Publication Date: 2018.08.22 DSM IP ASSETS BV
  • EP2739797B1 patent drawingFigure 1~2
  • EP2739797B1 patent drawingFigure 3~4
  • EP2739797B1 patent drawingFigure 5~6

AI summary

Water vapour control, which is arranged facing the inside of a building, comprising a first layer having a water vapour diffusion resistance (sd-value) of 1 - 5 meters diffusion-equivalent air space width, measured at a relative humidity of an atmosphere surrounding the layer of 30 - 50 %, and having a sd-value of <1 meters diffusion-equivalent air space width, measured at a relative humidity of 60 - 80%, and a second layer having a sd-value of >0.6 meters diffusion-equivalent air space width, measured at a relative humidity of 80 - 100 %, and wherein the second layer is located at the side of the vapour barrier facing the inside of the building, relative to the position of the first layer.