Humidity Sensor Heating Circuit for High-Range Linearity

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Solution Overview

Problem

Current IC-based humidity sensors exhibit non-linearity at high humidity levels, limiting their effectiveness in accurately measuring environmental humidity and other characteristics.

Innovation Solution

The solution involves heating the sensor to induce linearity, measuring the temperature rise, and using a correction factor to accurately estimate environmental characteristics by combining temperature measurements with sensor readings, either directly or through curve fitting and look-up tables.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the sensor operates at high humidity levels, then the measurement range is extended, but the linearity of measurements deteriorates

Engineering Contradiction:
Improvemeasurement rangeVSAvoidlinearity
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent applies parameter changes by heating the sensor to a controlled temperature above ambient temperature. This temperature parameter change induces linearity in the sensor response at high humidity levels, transforming the non-linear measurements into linear ones through the temperature-dependent modification of the sensor's electrical characteristics

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces mechanical calibration methods with an electrical/thermal approach. Instead of physically adjusting or recalibrating the sensor for different humidity ranges, the system uses electrical heating and software-based correction algorithms to achieve linearity, eliminating the need for mechanical intervention

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If heating is applied to induce linearity, then measurement precision is improved, but energy consumption increases

Engineering Contradiction:
ImprovelinearityVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic heating rather than continuous heating. The sensor is heated in controlled cycles or pulses only when high humidity measurements are required, allowing the sensor to return to ambient temperature between heating events. This periodic action reduces overall energy consumption while maintaining measurement precision when needed

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent applies partial heating action by heating only the sensor element and its immediate vicinity, rather than heating a large volume. The heating is applied just enough to induce the necessary linearity correction, avoiding excessive energy input. The localized and controlled nature of the heating minimizes energy waste

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach extends the linear range of IC-based sensors, enabling accurate measurement of humidity and other environmental characteristics beyond the non-linear range by compensating for temperature-induced changes, thereby improving measurement precision.

Implementation Method 1

initiating heating of the environmental sensor

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

measuring an increase in temperature of the environmental sensor

Methodology Applied
Scientific EffectTemperature sensing: Thermistor

Data Source

PatentUS11977044B2High linear range humidity sensor
Publication Date: 2024.05.07 MURATA MFG CO LTD
  • US11977044B2 patent drawing
  • US11977044B2 patent drawing
  • US11977044B2 patent drawing

AI summary

Circuits and methods for extending the linear range of IC-based environmental sensors. The IC-based environmental sensors may sense environmental characteristic such as humidity levels, the presence and/or concentration of specific chemicals, and/or the presence and/or concentration of specific biological molecules. The linearity of an environmental sensor can be extended by heating the sensor within a range of non-linear operation to artificially induce the sensor to operate within its linear range, and then accurately measuring, either directly or indirectly, the temperature rise caused by such heating. A correction factor is then determined based on the measured temperature rise that is combined with measurements from the sensor while operating within its non-linear range in order to generate an accurate estimate of an actual environmental characteristic.