Humidity Sensor Self-Diagnosis via Gas Flow Comparison

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Solution Overview

Problem

Existing humidity sensor diagnostics in engine systems rely on multiple sensors for accurate degradation assessment, which is not always feasible, and the accuracy of one sensor depends on the proper functioning of others, leading to potential inaccuracies in determining sensor degradation.

Innovation Solution

A method that adjusts engine operating parameters based on humidity measurements from a single humidity sensor and indicates degradation by comparing its output with a second gas flow of known or different humidity, allowing for degradation detection even without additional sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple humidity sensors are used for degradation assessment, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvesensor degradation assessment accuracyVSAvoidnumber of humidity sensors
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The humidity sensor performs self-diagnosis by comparing its own measurements taken under different operating conditions (different gas flows with different humidities). The sensor uses its own output signals to detect degradation, eliminating the need for additional reference sensors. This self-service approach resolves the contradiction by maintaining measurement precision through internal comparison while avoiding the device complexity of multiple sensors.

Inventive Principle:
Principle #25Self-service

2Reliability

If multiple humidity sensors are used for degradation assessment, then reliability is improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improvedegradation detection reliabilityVSAvoidsensor system assembly
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The single humidity sensor performs multiple functions: it measures humidity for engine control and simultaneously performs self-diagnosis for degradation detection. By making the sensor multi-functional, the system achieves reliable degradation detection without requiring additional sensors, thereby improving ease of manufacture while maintaining reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If the accuracy of one sensor depends on other sensors, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvesensor reading accuracyVSAvoidsensor interdependence
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The humidity sensor determines its own accuracy by comparing measurements under different operating conditions rather than relying on other sensors. This self-validation approach eliminates sensor interdependence while maintaining measurement precision, resolving the contradiction between accuracy and device complexity.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10480443B2Humidity sensor diagnostics
Publication Date: 2019.11.19 FORD GLOBAL TECH LLC
  • US10480443B2 patent drawing
  • US10480443B2 patent drawing
  • US10480443B2 patent drawing

AI summary

Embodiments for diagnosing a humidity sensor are provided. One example method comprises adjusting an engine operating parameter based on humidity of a first gas flow measured by a humidity sensor, and indicating degradation of the humidity sensor if a humidity of a second gas flow measured by the humidity sensor is different than an expected humidity. In this way, degradation of the humidity sensor may be indicated if the humidity of the second gas flow measured by the humidity sensor is different than expected.