High Voltage Control Box Light Sensing Timing MCU

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Solution Overview

Problem

Existing LED lighting lamps lack light sensing and timing functions, resulting in low performance-to-price ratio and limited intelligence in lamp string control.

Innovation Solution

A high voltage control box with light sensing and timing functions, featuring a circuit board with a resistance capacitance step-down part, rectification filtering part, and a light sensing and timing control part using an MCU to control relays, along with a rocker switch and knob switch for selecting timing and light sensing levels, enabling automatic control of bulb switching and timing without manual intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If LED lighting lamps are used for basic illumination, then energy efficiency is improved, but light sensing and timing functions are lost, resulting in low intelligence and performance-to-price ratio

Engineering Contradiction:
Improvelight sensing and timing automationVSAvoidcontrol circuit complexity
Core Design Contradiction:
Extent of automationVSDevice complexity

Solution Approach 1:

The patent combines multiple functions (illumination control, light sensing, timing, and high-voltage switching) into a single integrated control box. The control circuit board integrates the MCU, relay control, and switching mechanisms, allowing the system to perform automated light sensing and timing operations while maintaining a compact structure that does not significantly increase overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a control box as an intermediary device between the power source and the LED lamp strings. This control box contains the intelligence (MCU) and switching mechanisms (relays), allowing the LED lamps themselves to remain simple illumination elements while the control box provides the automated sensing and timing functions through its integrated circuitry.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If manual control of lamp strings is implemented, then device simplicity is maintained, but power consumption increases and intelligence is reduced

Engineering Contradiction:
Improvepower consumptionVSAvoidmanual control requirement
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The control box is designed to operate autonomously using a photodetector for light sensing and an internal timer for timing operations. The system automatically detects ambient light levels and controls the lamp strings accordingly, eliminating the need for manual user intervention. This self-service capability reduces energy consumption by avoiding continuous manual control operations and optimizes power usage based on actual lighting conditions.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If high voltage control is implemented for multiple lamp strings, then control capability is improved, but circuit complexity and safety risks increase

Engineering Contradiction:
Improvemulti-lamp string control capabilityVSAvoidhigh voltage safety
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent uses relays to segment the high-voltage control circuit into isolated switching paths for different lamp strings. Each relay acts as an independent switch that can control specific lamp strings without affecting others, allowing versatile multi-string control while maintaining electrical isolation that enhances safety. The segmentation also allows the control circuit to manage multiple high-voltage loads through separate, controlled pathways.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances the intelligence and market competitiveness of LED lamp strings by enabling automatic light sensing and timing control, reducing power consumption and eliminating the need for manual control.

Implementation Method 1

the second part is a resistance capacitance step-down part which reduces high voltage into low voltage

Methodology Applied
Scientific EffectVoltage division: Electrical Resistance

Implementation Method 2

the third part is a rectification filtering part to achieve a stable power supply environment

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 3

the fourth part is a light sensing and timing control part; a MCU is mainly used to control the on and off of a relay to realize light sensing and timing functions

Methodology Applied
Scientific EffectLight sensing: Photoelectric Effect

Data Source

PatentUS11624501B2High voltage control box with light sensing and timing functions and control method thereof
Publication Date: 2023.04.11 ZHEJIANG TWINSEL ELECTRONIC TECHNOLOGY CO LTD
  • US11624501B2 patent drawing
  • US11624501B2 patent drawing

AI summary

A high voltage control box with light sensing and timing functions is formed by matching an upper cover and a bottom plate; the upper cover is provided with a rocker switch, a light guide column and a knob; a button switch and a knob switch are arranged in the high voltage control box; the button switch is matched with the rocker switch; the knob switch is matched with the knob; a circuit board is arranged in the high voltage control box; and the button switch and the knob switch are arranged on the circuit board. The high voltage control box with light sensing and timing functions in the present invention controls the switch of the bulbs and the switch time through light sensing and timing of the plurality of lamp strings, enhances intelligence of the lamp strings without manual control, and enhances the market competitiveness of products while saving power.