High-Voltage Interlock Circuit Fault Detection Using Alternating Current Signals

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Solution Overview

Problem

High-voltage interlock systems in new energy vehicles are prone to false alarms due to external interference, leading to reduced accuracy in fault determination.

Innovation Solution

A high-voltage interlock system with a target control device and non-target control device, utilizing a current generation controller, current generator, and detection resistor sets to generate and transmit alternating current signals, reducing interference by using pulse drive signals and alternating voltage signals to determine faults.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional detection methods are used in high-voltage interlock systems, then the system structure is simple, but external interference causes false alarms and reduces fault determination accuracy

Engineering Contradiction:
Improvefault determination accuracyVSAvoidsystem structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies periodic action by using alternating current signals instead of direct current for detection. The detection signal alternates between positive and negative half-cycles, which helps distinguish genuine fault conditions from external interference. The controller generates periodic detection signals that flow through the high-voltage interlock circuit, and any deviation from the expected periodic pattern indicates a actual fault rather than interference.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent introduces an intermediary approach by using a current generator and detector as mediation components between the control devices and the high-voltage interlock circuit. These intermediary components generate standardized detection signals and process the responses, isolating the control logic from direct exposure to electrical interference while maintaining accurate fault detection capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If alternating current signals are used for detection, then external interference is reduced and false alarms decrease, but the system complexity increases due to additional components

Engineering Contradiction:
Improvefalse alarm reductionVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing the current generator and detector to serve multiple functions. The current generator not only generates detection signals but also adapts its output based on the detected impedance characteristics of the circuit. The detector simultaneously measures current flow and determines fault conditions. This multi-functionality reduces the need for separate specialized components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The detection system applies self-service by using the existing high-voltage interlock circuit itself as part of the detection path. The same circuit that needs to be monitored is used to carry the detection signals, eliminating the need for separate dedicated test circuits. The system monitors its own operational status through the normal current flow paths without requiring external test equipment.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces false alarms and improves fault determination accuracy by minimizing external interference, enhancing the reliability of high-voltage interlock circuit assessments.

Implementation Method 1

the current generator is connected to the second detection resistor set, and configured to output an alternating current signal according to the alternating voltage signal

Methodology Applied
Scientific EffectAlternating current:

Implementation Method 2

The second current detector is connected to the second detection resistor set, and configured to acquire a second voltage signal across the second detection resistor set and output a second detection result signal according to the second voltage signal

Methodology Applied
Scientific EffectVoltage signal detection: Ohm's Law

Data Source

PatentUS11598799B2High-voltage interlock system and detection method thereof
Publication Date: 2023.03.07 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US11598799B2 patent drawing
  • US11598799B2 patent drawing
  • US11598799B2 patent drawing

AI summary

The present disclosure provides a high-voltage interlock system and a detection method thereof. The high-voltage interlock system includes a target control device and at least one non-target control device connected in sequence. The target control device includes a detection unit, a current generation controller, a current generator, and a second high-voltage component. A controller in the target control device generates a pulse drive signal for driving the current generation controller, receives a detection result signal output from a current detector, and determines a fault of a high-voltage interlock circuit according to the detection result signal; the current generation controller generates an alternating voltage signal according to the pulse drive signal; the current generator outputs an alternating current signal according to the alternating voltage signal; the current detector acquires a voltage signal across a detection resistor set and outputs the detection result signal.