HV Termination Deflector Cone Leakage Current

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Solution Overview

Problem

Electrical terminations for high voltage applications above 220 kV face a leakage current issue, which is not effectively addressed by existing polymer insulator-based solutions.

Innovation Solution

A termination design featuring a deflector cone of flexible material covered with a polymer insulator, comprising a first internal insulating element with a conductive deflector, where the maximum diameter of this element is defined by a specific function of the deflector cone's length and impulse voltage, ensuring a larger diameter relative to the conductive deflector, and a second external insulating element with external fins.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a polymer insulator with deflector cone is used for high voltage termination, then safety and ease of handling are improved, but leakage current increases at voltages above 220 kV

Engineering Contradiction:
ImprovesafetyVSAvoidleakage current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the geometric parameters of the insulating element, specifically setting its diameter to be at least twice the diameter of the conductive deflector. This parameter modification optimizes the electric field distribution and reduces leakage current at high voltages while maintaining the safety advantages of polymer insulators

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the diameter of the first insulating element is increased to reduce leakage current, then electrical behavior improves, but device complexity increases

Engineering Contradiction:
Improveelectrical behaviorVSAvoidstructure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent employs a nested structure where the conductive deflector is positioned inside the first insulating element, which itself is covered by a second insulating element with fins. This nested arrangement achieves the required electrical performance through geometric optimization rather than adding complex external components

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the electrical behavior of the termination by effectively reducing leakage current, particularly at high voltages, while maintaining safety and ease of handling.

Implementation Method 1

a deflector cone of flexible material covered with a polymer insulator comprising a first internal insulating element and containing a conductive deflector

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 2

a plastic material reinforced with glass fibers or the like, having good insulating properties... can be used for the inner cylinder and a polymeric material, for example a silicone rubber, can be used for the outer cylinder

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentEP2461448B1Electrical termination for very high voltage
Publication Date: 2015.01.21 NEXANS SA
  • EP2461448B1 patent drawing

AI summary

The invention relates to a very high voltage termination comprising, around a central conductor (1), a deflector cone (2) made of a flexible material covered with a polymer insulator comprising a first internal insulating element (3) and containing a conductive deflector (5), said conductor (1) being connected to an output terminal (6). According to the invention, the maximum diameter (D) of said first insulating element (3) at the length (L) of said deflector cone (2) between said conductive deflector (5) and the adjacent end of said output terminal (6) is greater than or equal to twice the maximum diameter (d1) of said conductive deflector (5).