High-Voltage Transformer Insulation via Conductive Layer

The patent extracts the harmful resin material from the high-voltage generator interior by replacing it with air. The high-voltage transformer and associated components are designed to operate with air insulation instead of resin, eliminating the source of void formation and insulation breakdown while maintaining structural integrity through alternative design approaches.

The patent removes the complex resin injection and vacuum defoaming manufacturing processes by designing the high-voltage generator to operate without resin. The structural support function is achieved through the mechanical design of the generator housing and component mounting structures, eliminating the need for complex curing processes and vacuum equipment.

The patent extracts the resin material that causes high distributed capacitance and replaces it with air, which has lower permittivity. This reduction in distributed capacitance decreases the wattless current in the inverter circuit, preventing overheating of the inverter and high-voltage transformer while maintaining adequate insulation through air gaps and spacing.

The patent removes resin from the high-voltage generator design, allowing for more compact arrangements of components. Without resin occupying space and requiring additional clearance for injection and curing, the generator can be designed with tighter tolerances and more efficient space utilization, enabling size reduction while maintaining insulation performance through optimized air gaps and component positioning.