Universal HVAC Actuator With Automatic AC/DC Input Detection

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Solution Overview

Problem

Existing HVAC actuators require external tools or DIP switches for selecting operation modes, leading to complex installations and potential errors due to reliance on operator selection.

Innovation Solution

An HVAC actuator with a processing circuit that automatically determines whether an input signal is AC or DC voltage, using appropriate motor control techniques to operate the drive device based on signal type, eliminating the need for external configuration tools.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If external tools or DIP switches are used to select operation mode, then the actuator can operate in different modes (proportional, ON/OFF, floating), but the installation process becomes complicated and error-prone due to reliance on operator selection

Engineering Contradiction:
Improveoperation mode selectionVSAvoidinstallation process
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The actuator automatically detects the input signal type (AC or DC) and self-configures the appropriate operation mode without requiring external tools or operator intervention. The processing circuit monitors the input signal characteristics and autonomously selects the correct motor control technique, making the system self-servicing regarding mode selection.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes its operational parameters dynamically based on the detected input signal type. When AC voltage is detected, the actuator switches to AC motor control technique; when DC voltage is detected, it switches to DC motor control technique. This parameter adaptation eliminates the need for manual configuration.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If external tools or DIP switches are used to select operation mode, then the actuator can operate in different modes, but the potential for error increases due to reliance on operator selection

Engineering Contradiction:
Improveoperation mode selectionVSAvoidmode selection accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The actuator performs self-configuration by automatically detecting the input signal type and selecting the appropriate operation mode without human intervention. This eliminates errors associated with manual selection while maintaining full adaptability to different wiring configurations.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The processing circuit continuously monitors the input signal characteristics and uses this feedback to determine the correct operation mode. The system adjusts its behavior based on real-time detection of AC or DC voltage signals, ensuring reliable and accurate mode selection.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If the actuator automatically detects signal type and selects mode, then the installation process is simplified and errors are reduced, but the processing circuit complexity increases

Engineering Contradiction:
Improveinstallation processVSAvoidprocessing circuit
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The processing circuit is designed with multi-functionality to handle both AC and DC signal detection and control within a single integrated unit. This universal approach consolidates what would otherwise require separate circuits for different signal types, managing complexity through functional integration.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10199962B2Plug and play universal input actuator
Publication Date: 2019.02.05 JOHNSON CONTROLS TECHNOLOGY CO
  • US10199962B2 patent drawing
  • US10199962B2 patent drawing
  • US10199962B2 patent drawing

AI summary

An actuator in a HVAC system includes a motor and a drive device driven by the motor. The drive device is coupled to a movable HVAC component for driving the movable HVAC component between multiple positions. The actuator includes an input connection configured to receive an input signal and a processing circuit coupled to the motor. The processing circuit is configured to determine whether the input signal is an AC voltage signal or a DC voltage signal. The processing circuit is configured to operate the motor using an AC motor control technique in response to determining that the input signal is an AC voltage signal and configured to operate the motor using a DC motor control technique in response to determining that the input signal is a DC voltage signal.