Dual-Speed HVAC Actuator Control for Calibration and Emergency Response

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Solution Overview

Problem

Actuators in HVAC systems face challenges in maintaining constant running time independent of load, which affects energy efficiency and noise levels, while slow speeds are undesirable in certain applications.

Innovation Solution

An actuator system with a processing circuit that can temporarily switch between two speed modes based on input signals, allowing for faster operation during calibration or emergency conditions while maintaining slow speeds for energy efficiency and reduced noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the actuator operates at slow speeds, then energy consumption is reduced and noise levels are minimized, but actuation speed becomes insufficient for manufacturing test processes, control calibration processes, and emergency building control system applications

Engineering Contradiction:
Improveelectric power consumptionVSAvoidactuation speed
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The actuator system dynamically adjusts its operating speed based on real-time control signals. The motor controller receives input signals that indicate whether fast or slow operation is required, allowing the actuator to transition between speed modes as needed. This dynamic adjustment resolves the contradiction by enabling the actuator to operate at high speeds during calibration or emergency situations while switching to low speeds during normal operation to conserve energy and reduce noise.

Inventive Principle:
Principle #15Dynamics

2Loss of time

If the actuator operates at fast speeds, then actuation time is reduced for calibration and emergency responses, but energy consumption increases and noise levels rise

Engineering Contradiction:
Improveactuation timeVSAvoidelectric power consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

The actuator employs periodic or intermittent high-speed operation rather than continuous fast operation. During normal building control operations, the actuator runs at low speeds to minimize energy consumption and noise. High-speed operation is activated periodically or temporarily only when specific conditions are met, such as during manufacturing test processes, control calibration, or emergency situations, as indicated by control signals from the building control system.

Inventive Principle:
Principle #19Periodic action

3Reliability

If the actuator maintains constant running time independent of load, then building control system performance is enhanced, but the ability to provide fast response during critical situations is compromised

Engineering Contradiction:
Improvebuilding control system performanceVSAvoidresponse speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The actuator system changes its operational parameters based on system needs. During normal operation, it maintains constant running time independent of load to enhance building control system performance and reliability. However, when fast response is required during critical situations such as emergencies or calibration processes, the actuator temporarily modifies its speed parameter to operate at higher velocities, thus resolving the contradiction between reliability and response speed.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10203671B2Speed adjustment of an actuator for an HVAC system
Publication Date: 2019.02.12 TYCO FIRE & SECURITY GMBH
  • US10203671B2 patent drawing
  • US10203671B2 patent drawing
  • US10203671B2 patent drawing

AI summary

An actuator in an HVAC system includes a housing, a motor, a hub configured to receive a shaft, and a processing circuit. The processing circuit is configured to operate the actuator in at least a first speed mode and a second speed mode that is faster than the first speed mode. The processing circuit is further configured to perform a calibration process for the actuator. The calibration process includes temporarily shifting the actuator from the first speed mode to the second speed mode and driving the shaft through a predetermined sequence of positions with the actuator in the second speed mode.