Unsupervised multivariate anomaly detection through variational auto-encoding in HVAC machinery

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Solution Overview

Problem

Current HVAC systems lack effective monitoring for early detection of failures, which can lead to unexpected breakdowns and inefficiencies.

Innovation Solution

A system utilizing sensors to capture temperature, pressure, and flow data, which is fed into a machine learning network including variational auto-encoding and other models to predict anomalies, enabling the generation of reports and potential component disablement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional HVAC monitoring systems are used, then system simplicity is maintained, but early detection of failures is insufficient leading to unexpected breakdowns

Engineering Contradiction:
Improveearly detection of failuresVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs preliminary analysis by training the machine learning model on historical sensor data to establish baseline patterns of normal operation. This preliminary action enables the system to detect deviations from normal operation before failures occur, achieving early detection without requiring complex real-time intervention mechanisms

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A machine learning model serves as an intermediary between raw sensor data and failure detection. The model processes temperature, pressure, and flow data, transforming complex multivariate sensor inputs into interpretable anomaly detections, thereby improving reliability while managing system complexity through intelligent mediation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If comprehensive sensor monitoring is implemented, then measurement precision is improved, but loss of time for data processing increases

Engineering Contradiction:
Improvesensor data accuracyVSAvoiddata processing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system pre-processes and stores historical sensor data during normal operation, organizing it into training datasets before anomalies occur. This preliminary data preparation enables rapid model inference when anomalies are detected, reducing real-time processing time while maintaining high measurement precision from comprehensive sensors

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Traditional rule-based anomaly detection mechanisms are replaced with a machine learning model that learns complex patterns from sensor data. This substitution enables the system to process comprehensive sensor inputs more efficiently, reducing processing time while maintaining or improving measurement precision through adaptive pattern recognition

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If automated anomaly response is implemented, then productivity is improved through reduced downtime, but device complexity increases due to automated control mechanisms

Engineering Contradiction:
Improveoperational efficiencyVSAvoidautomated control system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The HVAC system performs self-diagnosis and self-response to detected anomalies through automated model predictions and control actions. When the machine learning model detects an anomaly, the system automatically generates responses such as adjusting operational parameters or alerting operators, enabling self-service operation that improves productivity while managing complexity through autonomous decision-making

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20230314036A1Unsupervised multivariate anomaly detection through variational auto-encoding in HVAC machinery
Publication Date: 2023.10.05 GLUCK JONAH
  • US20230314036A1 patent drawing
  • US20230314036A1 patent drawing
  • US20230314036A1 patent drawing

AI summary

A system for HVAC anomaly detection includes a sensor configured to capture temperature, pressure data, flow data, and/or current draw, a processor, and a memory. The memory includes instructions stored thereon, which, when executed cause the system to access the captured sensor data, provide the sensor data as an input to a machine learning network, and predicting one or more anomalies using the machine learning network,