Antifreeze Concentration Detection in HVAC Fluids

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Solution Overview

Problem

Existing HVAC systems face challenges in accurately determining the antifreeze content in their fluids, which affects the system's efficiency and operating temperature range.

Innovation Solution

A method and device using a processor to calculate antifreeze concentration in HVAC system fluids by receiving measurement data of temperature and speed of sound, and using previous data to determine the optimal fitting parameter for each antifreeze concentration value.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If glycol is added to water to extend operating temperature range, then the freezing temperature is reduced and boiling temperature is increased, but the viscosity increases requiring more pumping energy

Engineering Contradiction:
Improveoperating temperature rangeVSAvoidpumping energy
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the antifreeze concentration by detecting changes in fluid properties (speed of sound, temperature) and automatically refilling or draining the fluid to maintain optimal concentration, thereby changing the parameter of antifreeze content to balance temperature range and pumping energy requirements

Inventive Principle:
Principle #35Parameter changes

2Temperature

If more glycol is present in the fluid, then the freezing temperature is reduced, but the heat transfer efficiency is reduced

Engineering Contradiction:
Improvefreezing temperatureVSAvoidheat transfer efficiency
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The system uses sensors to continuously monitor fluid properties including speed of sound and temperature, processes this data to determine actual antifreeze concentration, and provides feedback control by automatically adjusting the fluid composition through refilling or draining to maintain optimal heat transfer efficiency while achieving the required freezing temperature protection

Inventive Principle:
Principle #23Feedback

3Reliability

If the mixing ratio of water and antifreeze changes over time, then the system operation becomes unpredictable, but frequent measurement increases system complexity

Engineering Contradiction:
Improvesystem operation predictabilityVSAvoidmeasurement system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system replaces complex mechanical measurement devices with acoustic sensing technology, using speed of sound measurements combined with temperature data and signal processing algorithms to determine antifreeze concentration, thereby achieving reliable mixing ratio monitoring with simpler device architecture

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables precise determination of antifreeze concentration, improving HVAC system efficiency and maintaining reliable operation by accurately assessing the fluid's properties.

Implementation Method 1

receiving, in a processor, measurement data of the fluid, the measurement data comprising a measured temperature of the fluid and a measured speed of sound in the fluid

Methodology Applied
Scientific EffectSpeed of sound: Speed of Sound

Data Source

PatentUS12313593B2Method and device for determining antifreeze content in a fluid of an HVAC system
Publication Date: 2025.05.27 BELIMO HOLDING AG
  • US12313593B2 patent drawing
  • US12313593B2 patent drawing
  • US12313593B2 patent drawing

AI summary

A method for determining antifreeze content in a fluid of a heating, ventilation, and air conditioning (HVAC) system includes receiving, in a processor, measurement data of the fluid, the measurement data comprising a measured temperature of the fluid and a measured speed of sound in the fluid, calculating, in the processor, for each of a plurality of antifreeze concentration values a fitting parameter, using the measurement data and one or more of previous measurement data or previous antifreeze concentration data, and determining, in the processor, an antifreeze concentration in the fluid by selecting the antifreeze concentration value with an optimal fitting parameter.