HVAC Terminal Unit Attenuator Layout for Balanced Multi-Blower Airflow

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Solution Overview

Problem

Traditional HVAC terminal units often experience unbalanced air flow distribution, leading to increased noise, higher power consumption, and decreased efficiency due to uneven air flow across multiple blowers.

Innovation Solution

The implementation of a terminal unit design featuring a sound attenuator and strategically positioned air flow inlets, along with baffles extending into the interior volume, to ensure even air flow distribution and reduce noise generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If air flow is directed through multiple blowers in a terminal unit, then the air distribution capacity is improved, but the air flow becomes unbalanced and noise increases

Engineering Contradiction:
Improveair distribution capacityVSAvoidnoise
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

A sound attenuator is introduced as an intermediary component between the air flow path and the blowers. The sound attenuator includes an inlet configured to receive air flow and an outlet configured to discharge the air flow into the housing, effectively mediating the air flow to reduce noise generation while maintaining distribution capacity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent applies different structural qualities to different regions of the terminal unit. The sound attenuator is specifically positioned at the inlet side to address noise locally, while baffles are strategically placed within the housing to create localized flow distribution zones, ensuring each region optimizes its function without compromising overall performance

Inventive Principle:
Principle #3Local quality

2Productivity

If air flow is directed through multiple blowers in a terminal unit, then the air distribution capacity is improved, but the air flow becomes unbalanced and power consumption increases

Engineering Contradiction:
Improveair distribution capacityVSAvoidpower consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

Baffles are strategically positioned within the housing to create localized flow distribution zones. These baffles ensure that air flow is evenly directed to each blower, preventing any single blower from being overloaded. This local optimization of flow distribution across different regions of the housing ensures balanced operation and reduced energy consumption

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The sound attenuator serves as an intermediary that conditions the air flow before it reaches the blowers. By pre-conditioning and evenly distributing the air flow at the inlet stage, the system avoids the energy waste that would result from unbalanced blower operation

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If air flow is directed through multiple blowers in a terminal unit, then the air distribution capacity is improved, but pressure losses increase

Engineering Contradiction:
Improveair distribution capacityVSAvoidpressure losses
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The sound attenuator acts as an intermediary flow conditioning device that smooths and evenly distributes air flow into the housing. This pre-conditioning of air flow reduces turbulence and pressure losses that would otherwise occur when air enters the blower system directly, maintaining higher pressure efficiency throughout the distribution network

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Baffles are positioned to create localized flow guidance zones that direct air efficiently toward each blower inlet. This local flow management reduces unnecessary path length and turbulence in critical regions, minimizing pressure losses while maintaining the overall air distribution capacity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves air flow distribution, reduces noise, and enhances operational efficiency by balancing air flow across multiple blowers, resulting in lower power consumption and reduced pressure losses.

Implementation Method 1

a sound attenuator coupled to the second panel, where the sound attenuator includes an inlet configured to receive the first air flow in a first direction and an outlet configured to discharge the first air flow in the first direction and into the housing via the first inlet opening

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Data Source

PatentUS11898771B2Sound attenuator for a terminal unit
Publication Date: 2024.02.13 TYCO FIRE & SECURITY GMBH
  • US11898771B2 patent drawing
  • US11898771B2 patent drawing
  • US11898771B2 patent drawing

AI summary

A terminal unit for a heating, ventilation, and air conditioning (HVAC) system includes a housing defining a plenum and having a first panel and a second panel disposed opposite each other. The first panel has a first outlet opening and a second outlet opening, and the second panel has a first inlet opening configured to receive a first air flow and a second inlet opening configured to receive a second air flow. The terminal unit includes a sound attenuator including an inlet configured to receive the first air flow and an outlet configured to discharge the first air flow into the housing via the first inlet opening. The terminal unit further includes first and second blowers. The first blower is configured to discharge air from the plenum via the first outlet opening, and the second blower is configured to discharge air from the plenum via the second outlet opening.