Distributed HVAC Bus Control for Precise Zone Conditioning

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Solution Overview

Problem

Conventional HVAC systems lack advanced control and data acquisition techniques, leading to limitations in flexibility, installation ease, user operation, energy efficiency, diagnostic capabilities, and maintenance, resulting in suboptimal temperature and humidity control.

Innovation Solution

A networked HVAC system with multiple components communicating via a data bus, allowing for identity, capability, status, and operational data sharing, enabling advanced control and configuration, improved installation and operation, and enhanced diagnostic capabilities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional HVAC systems are used with basic thermostat control, then the system structure is simple, but the temperature and humidity control precision is insufficient

Engineering Contradiction:
Improvetemperature and humidity control precisionVSAvoidsystem structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The HVAC system is divided into multiple independent subnets, each with its own controller and data bus. This segmentation allows precise control in each zone while maintaining overall system manageability, resolving the contradiction between control precision and system complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a hierarchical control architecture with multiple levels (individual devices, subnets, and overall system), adding a dimensional layer to the control structure. This enables precise temperature and humidity control in each dimension while keeping each level's complexity manageable

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If a networked HVAC system with multiple subnets is implemented, then the flexibility and adaptability improve, but the device complexity increases

Engineering Contradiction:
Improvesystem flexibilityVSAvoidnetwork configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system is divided into independent subnets that can be configured and managed separately. Each subnet operates autonomously with its own controller and data bus, allowing flexible adaptation to different building layouts and requirements without overwhelming system-wide complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements universal communication protocols and standardized interfaces across all subnets. This universality allows different subnets to be interconnected and managed through a common framework, enhancing system flexibility while reducing the complexity of integrating multiple diverse systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Difficulty of detecting and measuring

If advanced communication protocols are used among HVAC components, then the diagnostic capabilities improve, but the ease of operation decreases

Engineering Contradiction:
Improvediagnostic capabilityVSAvoiduser operation ease
Core Design Contradiction:
Difficulty of detecting and measuringVSEase of operation

Solution Approach 1:

The patent introduces subnet controllers as intermediary devices that manage communication between individual HVAC components and the central system. These intermediaries handle complex diagnostic data collection and processing, enabling advanced diagnostic capabilities while shielding end users from the underlying complexity through simplified interfaces

Inventive Principle:
Principle #24Intermediary (Mediator)

4Loss of energy

If multiple subnets are coupled via a data bus, then the energy efficiency improves through coordinated control, but the reliability decreases due to potential bus failures

Engineering Contradiction:
Improveenergy efficiencyVSAvoidsystem reliability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The system divides the HVAC network into multiple independent subnets with separate data buses. This segmentation allows coordinated energy management across subnets while isolating potential bus failures to individual subnets, preventing single-point failures from cascading system-wide and thus improving reliability while maintaining energy efficiency

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8352080B2Communication protocol system and method for a distributed-architecture heating, ventilation and air conditioning network
Publication Date: 2013.01.08 LENNOX IND INC
  • US8352080B2 patent drawing
  • US8352080B2 patent drawing
  • US8352080B2 patent drawing

AI summary

An HVAC data processing and communication network includes a subnet controller and at least one demand unit. A bus interface device associated with the demand unit is configured to receive a demand message from the subnet controller over the network. The bus interface device controls an operation of said demand unit in response to said demand message.