HVAC Air Quality Monitor With Bypass Sampling for Filter Assessment

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Solution Overview

Problem

HVAC systems lack effective monitoring solutions for indoor air quality, particularly in regulating and maintaining optimal air conditions within enclosed spaces, which can lead to suboptimal air quality and inefficient filter performance.

Innovation Solution

The implementation of an indoor air quality monitor with a particulate sensor and chambered design, including a bypass, intake, and outlet chamber system, which allows for air sampling upstream and downstream of HVAC components, enabling real-time air quality data collection and filter performance assessment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple air quality monitor is used, then device complexity is reduced, but measurement precision and reliability of air quality monitoring deteriorate

Engineering Contradiction:
Improvemonitor structureVSAvoidair quality measurement
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The monitor body is divided into multiple chambers (intake chamber, bypass chamber, outlet chamber) separated by partition walls. This segmentation allows different air samples to be directed to different sensors, enabling precise measurement of various air quality parameters while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Flow directors and partition walls act as intermediaries to guide air flow between chambers and sensors. These components enable precise control of air sampling paths without requiring complex mechanical systems, thus maintaining measurement precision while keeping the device structure manageable.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple sensors are added to improve air quality monitoring, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improveair quality measurementVSAvoidmonitor structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Different sensors (particulate matter sensor, CO2 sensor, VOC sensor) are placed in different chambers within the monitor body. This spatial segmentation allows multiple sensing functions to be integrated without creating a complex external structure, as all sensors are housed within the single monitor casing with internal partitioning.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The monitor body serves multiple functions: it houses multiple sensors, directs air flow through various chambers, provides structural support, and integrates all components into a single unit. This multi-functionality reduces the need for separate external components, thereby limiting the increase in device complexity despite adding multiple sensing capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If air sampling is performed upstream and downstream of HVAC components, then air quality monitoring accuracy improves, but device complexity and installation complexity increase

Engineering Contradiction:
Improveair quality measurementVSAvoidmonitor structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Flow directors act as intermediaries within the chambers to guide air samples from different locations (upstream and downstream of HVAC components) to the appropriate sensors. This internal flow management allows the monitor to perform comprehensive air quality assessment without requiring complex external sampling systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The monitor utilizes the internal three-dimensional space of the HVAC system by creating multiple chambers at different spatial locations within the monitor body. This allows simultaneous sampling from different air sources (upstream/downstream) without increasing external device footprint or installation complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution provides real-time air quality monitoring and filter performance evaluation, enhancing the regulation of indoor air quality and improving the overall efficiency of HVAC systems by adjusting conditions as needed.

Implementation Method 1

a particulate sensor disposed on the first surface of the longitudinal partitioning wall with a sensor intake aligned with the first aperture through the longitudinal partitioning wall and a sensor outlet aligned with the second aperture

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS12117188B2Indoor air quality monitors for commercial HVAC systems
Publication Date: 2024.10.15 LENNOX IND INC
  • US12117188B2 patent drawing
  • US12117188B2 patent drawing
  • US12117188B2 patent drawing

AI summary

An indoor air quality monitor for an HVAC system includes a monitor body formed with a plurality of chambers defined at least in part by chamber walls. A bypass chamber allows for a majority of airflow entering the monitor to pass through. An intake chamber coupled to the bypass chamber allows for a portion of air to be removed for sampling by a particulate sensor. Air from the particulate sensor is discharged to an outlet chamber that is fluidly coupled to a downstream portion of the bypass chamber. The fluid requirements of the particulate sensor are maintained without overwhelming or underwhelming the particulate sensor.