HVAC Coil Airflow Isolation for Higher Partial-Load IEER

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Solution Overview

Problem

Existing HVAC systems face reduced integrated energy efficiency ratio (IEER) at partial loads due to reduced performance, despite high energy efficiency ratio (EER) at full capacity, as they direct airflow over inactive coils, reducing overall efficiency.

Innovation Solution

Incorporating separators or partitions within the heat exchange units to isolate active and inactive coils, using fans and compressors efficiently, and employing a control system to block airflow over inactive coils, thereby increasing IEER by optimizing airflow distribution based on coil activity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple coils are used in the heat exchange unit, then the adaptability to varying load conditions is improved, but the device complexity increases due to additional components and airflow management requirements

Engineering Contradiction:
Improveadaptability to varying load conditionsVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The heat exchange unit is divided into multiple independent coil sections that can be selectively activated based on load conditions. This segmentation allows the system to adapt to varying operational requirements by activating only the necessary number of coils, thereby improving adaptability without requiring complex control mechanisms.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs a control mechanism that automatically directs airflow to active coils and blocks airflow from inactive coils based on operational status feedback. This self-regulating approach enables the system to adapt to varying load conditions while minimizing the complexity of external control systems, as the airflow management is handled autonomously by the control mechanism responding to coil activity status.

Inventive Principle:
Principle #25Self-service

2Loss of energy

If airflow is blocked from inactive coils, then the integrated energy efficiency ratio (IEER) is improved, but the device complexity increases due to the need for additional control mechanisms and barriers

Engineering Contradiction:
Improveintegrated energy efficiency ratio (IEER)VSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The control mechanism automatically directs airflow to active coils and blocks airflow from inactive coils based on operational status feedback. This self-regulating approach improves IEER by preventing energy loss over inactive coils while minimizing the complexity of external control systems, as the airflow management is handled autonomously by the control mechanism responding to coil activity status.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system employs dynamic airflow management where the direction and distribution of airflow are continuously adjusted based on the operational status of individual coils. This dynamic approach allows the system to optimize energy efficiency at partial loads by blocking airflow from inactive coils while maintaining the ability to quickly adapt to changing operational conditions without requiring complex static structural modifications.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the integrated energy efficiency ratio (IEER) of HVAC systems by preventing airflow over inactive coils, thereby improving efficiency at partial loads and maintaining high performance across varying operational conditions.

Implementation Method 1

a first coil configured to receive the working fluid and to establish a first heat exchange relationship between the working fluid and a first airflow across the first coil

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a second coil configured to receive the working fluid and to establish a second heat exchange relationship between the working fluid and a second airflow across the second coil

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

a fan configured to direct the first airflow across the first coil, the second airflow across the second coil, or both

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Implementation Method 4

a compressor configured to circulate a working fluid through the HVAC system

Methodology Applied
Scientific EffectMechanical force: Mechanical Force

Data Source

PatentUS11162704B2Indoor and outdoor units for an HVAC system
Publication Date: 2021.11.02 JOHNSON CONTROLS LIGHT COMMERCIAL IP GMBH
  • US11162704B2 patent drawing
  • US11162704B2 patent drawing
  • US11162704B2 patent drawing

AI summary

A heating, ventilating, and air conditioning (HVAC) system includes a compressor configured to circulate a fluid through the HVAC system, a first coil configured to establish a first heat exchange relationship between the fluid and a first airflow across the first coil, a second coil configured to establish a second heat exchange relationship between the fluid and a second airflow across the second coil, and a fan configured to direct the first airflow across the first coil, the second airflow across the second coil, or both, and where the first airflow across the first coil is directed to be isolated from the second airflow across the second coil, and the first airflow is blocked from flowing across the first coil when the first coil is inactive and the second airflow is blocked from flowing across the second coil when the second coil is inactive.