System and method for controlling HVAC systems

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Solution Overview

Problem

Existing HVAC systems face inefficiencies due to large temperature deadbands that lead to increased resource consumption during regions with significant intra-day temperature fluctuations.

Innovation Solution

A touchscreen-enabled HVAC control device allows users to set and adjust heating and cooling setpoints independently or concurrently while maintaining a predefined deadband, with programming to prevent extreme adjustments that could cause inefficient operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If users adjust heating and cooling setpoints independently in traditional thermostats, then individual setpoint control is achieved, but the deadband may become too narrow causing competing heating and cooling functions

Engineering Contradiction:
Improvesetpoint controlVSAvoidHVAC operation stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces a deadband value as an intermediary parameter that mediates between heating and cooling setpoints. Instead of directly controlling setpoints independently, users adjust the deadband value which then automatically determines both setpoints, preventing them from being too close and avoiding conflicting HVAC operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical approach of independent setpoint adjustment with a computational system that calculates setpoints based on the deadband value. The control device computes heating setpoint as (deadband value / 2) above ambient temperature and cooling setpoint as (deadband value / 2) below ambient temperature, ensuring proper spacing automatically.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If the deadband is reduced to respond to small temperature changes, then temperature control precision is improved, but resource consumption increases due to frequent HVAC cycling

Engineering Contradiction:
Improvetemperature control precisionVSAvoidHVAC energy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent changes the parameter being controlled from individual setpoints to the deadband value itself. By allowing users to directly adjust the deadband parameter, the system achieves precise temperature control while maintaining an optimal minimum deadband that prevents excessive cycling and energy consumption. The system enforces a minimum deadband of 2°F to balance precision with energy efficiency.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If the deadband is increased to reduce HVAC cycling, then energy consumption is reduced, but temperature control precision deteriorates

Engineering Contradiction:
ImproveHVAC energy consumptionVSAvoidtemperature control precision
Core Design Contradiction:
Use of energy by moving objectVSMeasurement precision

Solution Approach 1:

The patent makes the deadband value dynamic rather than fixed. The system automatically adjusts the deadband based on environmental conditions, using a minimum of 2°F and a maximum of 10°F. This dynamic adjustment allows the system to maintain precision when needed while reducing cycling and energy consumption when conditions permit larger deadbands.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances energy efficiency by optimizing temperature control within predefined deadbands, reducing competition between heating and cooling functions and minimizing resource consumption.

Implementation Method 1

a fluid transitioning from liquid to gas absorbs heat

Methodology Applied
Scientific EffectPhase change (liquid to gas): Phase Change

Implementation Method 2

the refrigerant circulating between the indoor and outdoor heat exchangers—transitioning between phases along the way—absorbs heat from one location

Methodology Applied
Scientific EffectHeat absorption: Absorption (physical)

Implementation Method 3

a fluid transitioning from gas to liquid releases heat

Methodology Applied
Scientific EffectPhase change (gas to liquid): Phase Change

Implementation Method 4

the refrigerant circulating between the indoor and outdoor heat exchangers—transitioning between phases along the way—absorbs heat from one location and releases it to the other

Methodology Applied
Scientific EffectHeat release: Condensation

Implementation Method 5

the heat exchanger transferring heat with the surrounding outdoor environment

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 6

designed to transfer heat between the circulating refrigerant and flowing ambient air

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS12618579B2System and method for controlling HVAC systems
Publication Date: 2026.05.05 DAIKIN MFG CO LP
  • US12618579B2 patent drawing
  • US12618579B2 patent drawing
  • US12618579B2 patent drawing

AI summary

A control device for an HVAC system is provided. Embodiments of the present disclosure generally relate to control devices that facilitate adjustment of heating and cooling setpoints. In one embodiment, the control device allows for concurrent adjustment of the heating and cooling setpoints while maintaining a desired deadband value therebetween.