Two-Conductor HVAC Control Wiring for Reliable RF Data Transmission

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

HVAC systems face limitations in data transmission speed and reliability due to the use of four conductive wires for control information, leading to increased costs and inefficiencies, and wireless communication is not suitable due to congestion and line-of-sight issues.

Innovation Solution

Implementing a two-conductor wireline structure for RF wireline guided transmissions to enhance data bandwidth and reliability, allowing for higher energy levels and reduced spurious radiation, with modulation schemes similar to wireless transmissions, to convey control information between HVAC system components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If four conductive wires are used for control information transmission, then communication capability is provided, but system cost increases and data transmission efficiency decreases

Engineering Contradiction:
Improvecontrol information transmission reliabilityVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions (power delivery, data transmission, control signals) into a single two-conductor wireline structure. The twisted pair wiring simultaneously carries power and modulated data signals, eliminating the need for separate four-wire control circuits while reducing overall system complexity and cost.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The two-conductor wireline structure serves multiple purposes: it provides power delivery to remote devices, transmits bidirectional control data, and supports various modulation schemes. This multi-functional approach replaces the specialized four-wire control system with a more versatile and cost-effective solution.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of information

If traditional four-wire control wiring is used, then control information can be transmitted, but data bandwidth is limited and transmission speed is slow

Engineering Contradiction:
Improvecontrol data accuracyVSAvoiddata transmission speed
Core Design Contradiction:
Loss of informationVSProductivity

Solution Approach 1:

The patent replaces traditional electrical wiring-based data transmission with RF (radio frequency) signal modulation over the wireline structure. By modulating RF carriers onto the two-conductor transmission line, the system achieves much higher data transmission speeds and bandwidth compared to conventional voltage-based control signaling.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the transmission parameter from low-frequency voltage signals to high-frequency RF modulated signals. This parameter change enables significantly increased data bandwidth and transmission speed while maintaining signal integrity through the same physical two-conductor medium.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If wireless communication is used for HVAC control, then installation flexibility is improved, but signal congestion and line-of-sight issues reduce reliability

Engineering Contradiction:
Improveinstallation flexibilityVSAvoidcommunication reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent uses the existing wireline infrastructure as an intermediary medium to carry RF modulated signals. This hybrid approach combines the reliability of wired communication with the flexibility of RF technology, using the physical wiring as a guided transmission path that is immune to wireless interference and line-of-sight requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If two-conductor wireline structure with RF modulation is implemented, then data bandwidth and transmission speed are improved, but implementation complexity increases

Engineering Contradiction:
Improvedata transmission speedVSAvoidmodulation scheme complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system employs multiple modulation schemes (FSK, PSK, QAM, OFDM) within the same RF wireline infrastructure, allowing flexible adaptation to different data rate requirements and channel conditions. This multi-functional capability enables the system to optimize performance without requiring separate physical infrastructures for different applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10146236B2Two conductor wireline guided control and an HVAC system employing the same
Publication Date: 2018.12.04 LENNOX IND INC
  • US10146236B2 patent drawing
  • US10146236B2 patent drawing
  • US10146236B2 patent drawing

AI summary

A heating, ventilation, and air conditioning (HVAC) system includes a control unit, a central controller coupled to the control unit via a first two-conductor wireline structure, and a plurality of HVAC system components coupled to the central controller via a second two-conductor wireline structure. The central controller is configured to receive, via the first two-conductor wireline structure, control information corresponding to an enclosed space, generate control data, and transmit, via the first two-conductor wireline structure, the control data to at least one of the plurality of HVAC system components to regulate operations thereof.