Distributed HVAC Control Units for Offline Settings Replication

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Solution Overview

Problem

Traditional HVAC systems face challenges in efficient data distribution and user connectivity, relying heavily on Internet availability and centralized control, which limits their ability to seamlessly interconnect multiple units and devices, and requires manual setup and configuration.

Innovation Solution

A distributed HVAC system architecture that uses intelligent control units with internal clocks, Wi-Fi modules, and universal settings databases to facilitate communication and data replication across multiple HVAC units, allowing for wireless connectivity and user control from various interfaces without relying on a centralized server.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a centralized control architecture is used, then system management is simplified, but scalability and reliability deteriorate when adding multiple HVAC units

Engineering Contradiction:
Improvesystem management complexityVSAvoidscalability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent divides the centralized control system into multiple distributed control units, each capable of independent operation. Each control unit manages specific HVAC devices and can autonomously make control decisions, eliminating the single point of failure and enabling scalable system expansion without increasing overall system complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines centralized management benefits with distributed control capabilities. Multiple control units share a common communication network and can coordinate their actions, achieving both scalability through distribution and simplified management through shared protocols and interfaces.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If manual setup and configuration is required for each thermostat, then system reliability is improved through precise configuration, but installation time and complexity increase

Engineering Contradiction:
Improveconfiguration accuracyVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent implements automatic configuration protocols where control units perform preliminary setup actions autonomously. When a new control unit joins the network, it automatically discovers existing units, exchanges configuration data, and configures itself without manual intervention, ensuring consistent and accurate configuration across all units.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent enables control units to self-configure by automatically detecting system parameters, establishing communication protocols, and synchronizing settings with other units. This self-service capability eliminates manual configuration while maintaining reliability through automated validation and consistency checks.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If Internet availability is required for system operation, then remote monitoring capability is improved, but system reliability deteriorates when Internet connection is lost

Engineering Contradiction:
Improveremote monitoring capabilityVSAvoidsystem operation reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements local intelligence at each control unit, enabling autonomous operation and decision-making without requiring continuous Internet connectivity. Control units can perform local monitoring and control functions independently, while Internet connection is used only for optional remote access and cloud-based features.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent prepares control units to operate without Internet connectivity by implementing local caching of configuration data, offline mode capabilities, and automatic reconnection protocols. This cushioning against potential Internet failures ensures continuous system operation while maintaining remote monitoring capability when connectivity is available.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS10171975B2Efficient distribution of heating, ventilation, and air conditioning functionality
Publication Date: 2019.01.01 LENNOX IND INC
  • US10171975B2 patent drawing
  • US10171975B2 patent drawing
  • US10171975B2 patent drawing

AI summary

In one embodiment, a system for replicating settings in an HVAC network includes a first control unit including a first internal clock, the first control unit communicatively coupled to a first plurality of HVAC units and a first interactive display. The system may also include a second control unit comprising a second internal clock, the second control unit communicatively coupled to a second plurality of HVAC units and a second interactive display. The system may include a communications network, wherein the first control unit detects the second control unit over the communications network and the first internal clock and the second internal clock have the same time.