HVAC Troubleshooting Control Unit for Internet-Independent Diagnosis

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Solution Overview

Problem

Traditional HVAC systems face challenges in diagnosing and troubleshooting due to their reliance on Internet availability and centralized control, making it difficult and costly for technicians to identify issues, and they lack advanced communication and user connectivity features.

Innovation Solution

A system that includes a control unit communicatively coupled to multiple HVAC units, capable of connecting to a Wi-Fi network, detecting user devices, and allowing mobile and remote troubleshooting devices to communicate using Wi-Fi direct protocols, enabling secure and efficient troubleshooting without relying on a home wireless network.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If technicians visit on-site to diagnose HVAC issues, then accurate diagnosis can be achieved, but it becomes costly and time-consuming

Engineering Contradiction:
Improvediagnosis accuracyVSAvoidtroubleshooting time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system creates a virtual copy of the HVAC system state by transmitting operational data, error codes, and system parameters from the HVAC units to remote troubleshooting devices. This allows technicians to diagnose issues remotely with the same accuracy as on-site inspection, eliminating the need for physical travel while maintaining diagnostic precision.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

A communication network acts as an intermediary between the HVAC units and troubleshooting devices. This intermediary transmits system data and enables remote access to diagnostic information, allowing accurate diagnosis without requiring technicians to be physically present at the equipment location.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If HVAC systems use centralized control over Internet, then system management is simplified, but troubleshooting becomes difficult when Internet is unavailable

Engineering Contradiction:
Improvesystem managementVSAvoidtroubleshooting reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system segments communication pathways into multiple independent channels: Wi-Fi network for local device communication, Wi-Fi Direct for peer-to-peer troubleshooting device connection, and Internet for remote access. This segmentation ensures that troubleshooting can proceed through alternative channels if one pathway is unavailable, maintaining reliability while preserving ease of operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically selects communication pathways based on availability. Troubleshooting devices can automatically switch between Wi-Fi network, Wi-Fi Direct, and other protocols depending on which network is accessible, ensuring reliable troubleshooting regardless of Internet availability while maintaining simplified system management.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If multiple HVAC units are controlled from single interface, then user control is improved, but network complexity increases

Engineering Contradiction:
Improveuser controlVSAvoidnetwork complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The control unit is designed with universal communication capabilities that enable it to function as a gateway for multiple HVAC units across different network protocols. This multi-functionality allows a single user interface to control numerous units without proportionally increasing network complexity, as the control unit handles protocol conversion and data aggregation centrally.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Adaptability or versatility

If Wi-Fi direct protocol is used for troubleshooting, then connectivity independence is achieved, but setup complexity increases

Engineering Contradiction:
Improveconnectivity independenceVSAvoidsetup complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The Wi-Fi Direct implementation includes automatic device discovery, automatic connection establishment, and automatic authentication mechanisms. These self-service features eliminate manual configuration steps that would increase setup complexity, while still providing the connectivity independence benefits of Wi-Fi Direct protocol for troubleshooting operations.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10168065B2Diagnosing and troubleshooting a heating, ventilation, and air conditioning system
Publication Date: 2019.01.01 LENNOX IND INC
  • US10168065B2 patent drawing
  • US10168065B2 patent drawing
  • US10168065B2 patent drawing

AI summary

In some embodiments a system for troubleshooting an HVAC system includes, a control unit communicatively coupled to a first plurality of HVAC units and a first interactive display. The control unit may connect to a Wi-Fi network generated by a wireless access point connected to the Internet. The control unit detects and connects to a control server over the Internet using the wireless access point. The control unit may detect a local user device over the Wi-Fi network, wherein the local user device may control the plurality HVAC units by communicating with the control unit over the Wi-Fi network. The system may include a mobile troubleshooting device that communicates with the control unit using a Wi-Fi direct protocol without accessing the Wi-Fi network. The system may include a remote troubleshooting device that communicates with the control unit over a control connection established between the control server and the control unit.