Automatic changeover mode in an HVAC controller with reversible deadband enforcement

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Solution Overview

Problem

HVAC controllers face challenges in efficiently managing temperature set points, particularly in maintaining a minimum deadband between heating and cooling modes, which can lead to inefficient energy usage and user interface complexities when adjusting temperature settings.

Innovation Solution

The implementation of an HVAC controller with a user interface that enforces a minimum deadband between heat and cool temperature set points, automatically adjusting these settings to prevent violations and ensuring efficient energy usage by maintaining the deadband through dynamic adjustments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the user adjusts the HEAT temperature set point or COOL temperature set point freely, then the user has full control over temperature settings, but the minimum deadband between HEAT and COOL set points may be violated leading to inefficient energy usage

Engineering Contradiction:
Improveuser control over temperature settingsVSAvoidenergy efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The controller continuously monitors the HEAT and COOL temperature set points and automatically adjusts one set point in response to user adjustment of the other set point to maintain the minimum deadband. This feedback mechanism ensures energy efficiency is preserved while allowing user control, as the controller provides real-time adjustments to prevent deadband violations.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-adjustment by automatically modifying the COOL temperature set point when the user adjusts the HEAT temperature set point (or vice versa) to maintain the required minimum deadband. This self-service capability eliminates the need for complex user calculations while preserving both user control and energy efficiency.

Inventive Principle:
Principle #25Self-service

2Loss of energy

If the controller enforces a minimum deadband between HEAT and COOL temperature set points, then energy efficiency is improved, but the user interface complexity increases due to automatic adjustments

Engineering Contradiction:
Improveenergy efficiencyVSAvoiduser interface complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The controller handles the complexity of deadband enforcement automatically through self-adjustment mechanisms. When the user adjusts one temperature set point, the controller autonomously calculates and applies the necessary adjustment to the other set point to maintain the minimum deadband, thereby improving energy efficiency without requiring the user to understand or manage the underlying complexity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The controller acts as an intermediary between the user and the temperature set points, mediating the relationship by automatically adjusting set points to maintain the deadband. This intermediary function shields the user from the complexity of deadband management while ensuring energy efficient operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If the controller automatically adjusts the other temperature set point to maintain the minimum deadband, then energy efficiency is maintained, but the original set point setting is changed without user permission

Engineering Contradiction:
Improveenergy efficiencyVSAvoiduser preference flexibility
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

The controller provides continuous feedback to the user about the relationship between HEAT and COOL temperature set points, informing users of the minimum deadband requirement and the automatic adjustments being made. This transparency allows users to understand and adapt to the system's behavior while maintaining energy efficiency.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-adjustment of temperature set points to maintain the minimum deadband, automatically compensating for user adjustments while preserving energy efficiency. This self-service approach allows the system to adapt to user preferences while maintaining operational constraints.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11708991B2Automatic changeover mode in an HVAC controller with reversible deadband enforcement
Publication Date: 2023.07.25 RESIDEO LLC
  • US11708991B2 patent drawing
  • US11708991B2 patent drawing
  • US11708991B2 patent drawing

AI summary

An HVAC controller is configured to automatically change between a HEAT mode and a COOL mode in accordance with a sensed temperature in the building structure, a HEAT temperature set point and a COOL temperature set point. The user is allowed to adjust the HEAT temperature set point and the COOL temperature set point, with the HVAC controller automatically adjusting one of the set points in response to the user making a change to the other of the other of the set points that violates a minimum deadband. If the user readjusts the user-adjusted set point in a way that no longer violates the minimum deadband, the HVAC controller will adjust the other set point back towards its previous setting.