HVAC Controller Power-Source Switching for Backup Generator Capacity

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Solution Overview

Problem

HVAC systems do not effectively manage energy consumption based on the source of AC power, leading to inefficient use of backup generator capacity during power outages, where they often must be turned off to prioritize other loads, compromising comfort and requiring homeowners to make advance load prioritization decisions.

Innovation Solution

A system comprising a transfer switch and an HVAC controller that communicates with a backup power source controller to adjust the operation of the HVAC system by reducing the maximum operating speed of rotary components, modifying setpoints, or switching to low-speed mode based on the capacity of the backup power source, ensuring efficient energy use and maintaining comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the HVAC system operates at full capacity during backup power, then cooling/heating effectiveness is improved, but generator capacity is exceeded and other essential loads must be shut off

Engineering Contradiction:
ImproveHVAC temperature control effectivenessVSAvoidGenerator capacity availability
Core Design Contradiction:
TemperatureVSPower

Solution Approach 1:

The HVAC system dynamically adjusts its power consumption based on the generator's capacity status. The controller monitors generator output and modulates compressor speed, fan operation, and cycle timing to match available power, allowing the system to operate effectively at varying capacity levels rather than fixed full or off states

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters such as compressor displacement, refrigerant flow rate, and temperature setpoints based on power availability. By adjusting these parameters, the HVAC system can provide adequate temperature control with reduced power consumption when operating on backup generator capacity

Inventive Principle:
Principle #35Parameter changes

2Power

If the HVAC system is turned off during backup power to prioritize other loads, then generator capacity is preserved for essential loads, but indoor comfort is compromised

Engineering Contradiction:
ImproveGenerator capacity for essential loadsVSAvoidIndoor comfort temperature
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The HVAC system operates at partial capacity during backup power instead of being completely shut off. The controller provides just enough cooling or heating to maintain minimum comfort thresholds while consuming sufficient power to preserve generator capacity for other essential loads like refrigeration and medical equipment

Inventive Principle:
Principle #16Partial or excessive action

3Device complexity

If the HVAC system does not adjust output based on power source capacity, then system simplicity is maintained, but energy utilization efficiency deteriorates

Engineering Contradiction:
ImproveHVAC control system complexityVSAvoidBackup generator capacity waste
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The HVAC controller receives feedback signals from the generator controller indicating available power capacity. Based on this feedback, the HVAC system automatically adjusts its operational parameters to match power availability, optimizing energy utilization without requiring complex manual intervention or system redesign

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11079132B2System and method for managing power consumption of an HVAC system
Publication Date: 2021.08.03 TRANE INTERNATIONAL INC
  • US11079132B2 patent drawing
  • US11079132B2 patent drawing
  • US11079132B2 patent drawing

AI summary

A system and method for managing power consumption of HVAC system includes a transfer switch, a detector interface and an HVAC controller of the HVAC system. The transfer switch is configured to switch a power line supplied to a load between a utility power source and a backup power source. The detector interface is in communication with the transfer switch or a controller of the backup power source and the HVAC controller. The HVAC controller is configured to receive data regarding the switching of power line supplied to the load between the utility power source and the backup power source and control an operation of components of the HVAC system based on the capacity of power source, thereby manages or lowers the power consumption of HVAC system. The detector interface is configured to provide switching information and capacity of the backup power source to the HVAC controller.