Fan motor control

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Solution Overview

Problem

Traditional HVAC systems have limited functionality and are costly due to separate fan motor controllers, which are inefficient and restrict the overall performance of the HVAC system.

Innovation Solution

The integration of fan motor control logic into the HVAC controller allows for the determination of torque output and RPM based on operating mode target values, using a baselining procedure and control algorithms to optimize airflow, power consumption, and sound output, eliminating the need for a separate motor controller.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a separate fan motor controller is used, then fan motor control is achieved, but device complexity and cost increase

Engineering Contradiction:
Improvefan motor controlVSAvoidcontroller configuration
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent combines the fan motor control functionality with the existing HVAC controller into a single integrated unit. The HVAC controller now directly controls the fan motor operations (on/off, speed modulation) without requiring a separate fan motor controller, thereby reducing device complexity and cost while maintaining ease of operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The HVAC controller is designed to perform multiple functions including both HVAC system control and fan motor control. This multi-functional approach eliminates the need for dedicated separate controllers, reducing overall system complexity while preserving specialized control capabilities through software programming.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If a separate fan motor controller is used, then fan motor control is achieved, but cost increases

Engineering Contradiction:
Improvefan motor controlVSAvoidsystem cost
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent merges the fan motor control function into the HVAC controller, eliminating the need for a separate fan motor controller hardware component. This consolidation reduces material costs, assembly costs, and overall system price while maintaining full fan motor control functionality through integrated software control.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If traditional fan motor control is used, then fan operation is maintained, but functionality is limited

Engineering Contradiction:
Improvefan operationVSAvoidcontrol functionality
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The integrated HVAC controller provides enhanced control functionality for the fan motor including multiple operating modes (on/off, high/medium/low speed, variable speed modulation), integration with HVAC system operations, and programmable control strategies. This multi-functional approach expands adaptability while maintaining reliable fan operation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system implements dynamic fan motor control capabilities including variable speed modulation based on HVAC system requirements, ambient conditions, and operational modes. This dynamic control enhances functionality and adaptability while maintaining operational reliability through responsive control adjustments.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11143427B2Fan motor control
Publication Date: 2021.10.12 JOHNSON CONTROLS TYCO IP HLDG LLP
  • US11143427B2 patent drawing
  • US11143427B2 patent drawing
  • US11143427B2 patent drawing

AI summary

A heating, ventilation, and/or air conditioning (HVAC) system includes a motor configured to drive rotation of a fan, and an HVAC controller configured to control operation of the HVAC system. The HVAC controller is configured to determine an operating mode target value of the HVAC system, calculate an operating parameter target value of the motor based on the operating mode target value of the HVAC system and a control algorithm of the HVAC controller, and control operation of the motor toward or at the operating parameter target value.