HVAC Controller Configuration With Remote Interface Feedback

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Solution Overview

Problem

The complexity of residential climate control systems, including heating, ventilation, and air conditioning, often results in incorrect configurations or miss-wired installations due to the need for specific controllers for different types of systems, leading to operational issues and potential damage.

Innovation Solution

A controller system that is mountable to climate control apparatus outside the space to be conditioned, with a user interface for configuring settings and visual indicators, allowing for selection and confirmation of settings without requiring co-location, enabling easy configuration and operation of various climate control systems, including heating, air conditioning, and humidity control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple specific controllers are used for different climate control systems, then system control precision is improved, but device complexity and installation difficulty increase

Engineering Contradiction:
Improvesystem control precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The controller is designed with multi-functionality to control various climate control systems (heat pumps, air conditioners, furnaces, humidifiers) through a single device. The controller includes multiple relays that can be configured via dip switches to match different system types, eliminating the need for multiple specialized controllers and reducing installation complexity while maintaining precise control for each system type

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple specific controllers are used for different climate control systems, then system control precision is improved, but ease of operation deteriorates

Engineering Contradiction:
Improvesystem control precisionVSAvoidease of operation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The controller provides a unified interface for controlling multiple climate control systems through dip switch configurations. The visual indicators clearly show the configured system type, making operation intuitive. The single-controller design with configurable relays simplifies user interaction compared to managing multiple separate controllers, while maintaining precise control over each connected system

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The controller includes visual indicators that provide feedback about the configured system type and operational status. This feedback mechanism helps users verify correct configuration and understand system state, improving ease of operation by making the controller's behavior predictable and transparent

Inventive Principle:
Principle #23Feedback

3Reliability

If multiple specific controllers are used for different climate control systems, then reliability of specific control is improved, but installation time and productivity decrease

Engineering Contradiction:
Improvereliability of specific controlVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The controller is pre-configured with multiple relays and dip switch settings that correspond to different climate control system types. This preliminary preparation allows installers to quickly configure the controller for the specific system being installed without complex setup procedures, maintaining reliable control while significantly reducing installation time compared to installing multiple specialized controllers

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The single controller design with configurable relays consolidates what would otherwise require multiple separate controllers into one device. This universality maintains reliable control for each connected system while reducing the total number of installation steps and components, thereby improving installer productivity

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Device complexity

If a single controller controls multiple climate control systems, then device complexity is reduced, but difficulty of detecting and measuring system state increases

Engineering Contradiction:
Improvedevice complexityVSAvoiddifficulty of detecting system state
Core Design Contradiction:
Device complexityVSDifficulty of detecting and measuring

Solution Approach 1:

The controller includes visual indicators that provide clear feedback about the configured system type and operational status. These indicators make it easy to detect the current configuration and system state without requiring complex diagnostics, resolving the contradiction by providing straightforward visual information about the multi-system controller's state

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS8494681B2Controller for a climate control system
Publication Date: 2013.07.23 COPELAND COMFORT CONTROL LP
  • US8494681B2 patent drawing
  • US8494681B2 patent drawing
  • US8494681B2 patent drawing

AI summary

A system is provided for controlling at least one climate control apparatus for conditioning a space. The system includes a controller mountable to a climate control apparatus that is segregated from the space to be conditioned. The controller has a plurality of selectable setting parameters for configuring the controller to operate at least one of a plurality of climate control apparatus, and a plurality of visual indicators for visually indicating the selection of at least one selectable setting parameter. A user interface is adapted for installation in the space, and has a display for displaying selectable setting parameters for configuring the controller. The user interface includes user input controls for enabling selection of at least one displayed selectable setting parameter, where the controller responsively activates at least one visual indicator for indicating the selection of at least one selectable setting parameter by the user-interface.