HVAC Room Controller Coordination for Movable Wall Layout Changes

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Solution Overview

Problem

Existing building automation systems require re-programming and re-configuration when room layouts change, leading to inefficiencies and discomfort due to simultaneous heating and cooling in zones with independent HVAC controllers.

Innovation Solution

An automatic master-slave system where controllers detect layout changes, self-configure, and learn from each other, with one controller acting as a master and others as slaves to coordinate temperature control, eliminating the need for explicit re-programming and ensuring energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple independent HVAC controllers are used in each room, then each room can be controlled independently, but simultaneous heating and cooling may occur in the same space leading to energy inefficiency and discomfort

Engineering Contradiction:
ImproveIndependent room control capabilityVSAvoidEnergy efficiency
Core Design Contradiction:
Adaptability or versatilityVSLoss of energy

Solution Approach 1:

The patent merges multiple independent HVAC controllers into a coordinated master-slave system. When rooms are combined (partitions removed), controllers automatically form a master-slave relationship where the master controller coordinates heating and cooling operations across all slave controllers, preventing simultaneous heating and cooling in the same space while maintaining independent control capability when rooms are separated.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system dynamically adjusts the control architecture based on physical layout changes. Controllers can transition between independent operation mode and coordinated master-slave mode automatically detecting partition status and room configuration changes, optimizing energy efficiency while preserving independent control when needed.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If manual re-programming is performed when layout changes, then the system can adapt to new configurations, but the process is time-consuming and requires intervention

Engineering Contradiction:
ImproveLayout change adaptationVSAvoidRe-configuration time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The HVAC control system performs self-configuration and self-adaptation when layout changes occur. Controllers automatically detect partition status changes, identify new room configurations, and re-establish master-slave relationships without manual intervention, eliminating the time-consuming manual re-programming process while maintaining full adaptability to layout changes.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors physical layout conditions through sensors and controller communications, using this feedback to automatically adjust control architecture. When partition status changes are detected, the system receives feedback about the new configuration and automatically re-configures itself, enabling real-time adaptation without manual intervention.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If controllers work independently in combined spaces, then each controller maintains its control logic, but temperature coordination and comfort are compromised

Engineering Contradiction:
ImproveController operation simplicityVSAvoidTemperature control reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The master controller acts as an intermediary that coordinates temperature control across multiple slave controllers. It receives temperature data from all zones, determines optimal heating and cooling requirements for the combined space, and distributes coordinated control commands to slave controllers, ensuring temperature reliability while maintaining simple local operation at each controller.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10255212B2Automatic master-slave system and approach
Publication Date: 2019.04.09 HONEYWELL INTERNATIONAL INC
  • US10255212B2 patent drawing
  • US10255212B2 patent drawing
  • US10255212B2 patent drawing

AI summary

An automatic master slave system and approach for coordinated control of a parameter, for example, a heating, ventilation and air conditioning condition, in an area of multiple spaces controlled by room controllers. Changing a layout of a zone/area in a building such as moving, adding or removing a door, increasing or splitting size of a room through movable walls, or by permanently removing partitions, changing offices to a conference room or vice versa, may occur. A size of a room may be altered within minutes, according to customer demand. For instance, rooms may be converted into a single room by removing partitions. The controllers that were controlling temperatures of the rooms independently earlier, may convert automatically into a master-slave configuration and now work together to control a larger room. If the large room is split into multiple rooms, the controllers may automatically revert to their previous configuration.