HVAC Controller Setback Calculation Based on Recovery Time

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Solution Overview

Problem

Conventional HVAC control systems rely on linear setback recovery schemes where recovery time is dependent on the difference between setback and setpoint temperatures, offering limited control over energy savings and comfort, as operators have no direct control over the duration of recovery time.

Innovation Solution

An HVAC controller that calculates a setback temperature based on a predetermined recovery time, allowing for independent control of recovery time and dependent calculation of setback temperature, enabling operators to balance comfort and energy savings by determining the setback value as a function of the recovery time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional linear setback recovery schemes are used where recovery time is dependent on the difference between setback and setpoint temperatures, then the system operation is simple, but the operator has no direct control over the duration of recovery time and limited control over energy savings and comfort

Engineering Contradiction:
Improvecontrol over recovery time durationVSAvoidsetback calculation mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent changes the fundamental parameter relationship by making recovery time an independent controllable parameter rather than a dependent variable. The setback calculation module computes setback temperature as a function of user-specified recovery time, inverting the conventional approach where recovery time was determined by temperature differences. This allows direct operator control over recovery duration while maintaining system functionality.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the setback value is calculated as a function of recovery time, then precise control over energy savings and comfort is achieved, but the calculation complexity increases

Engineering Contradiction:
Improvecontrol precision over energy and comfortVSAvoidsetback calculation module
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The setback calculation module performs self-service by automatically computing the appropriate setback temperature based on the user-specified recovery time and system parameters. Rather than requiring manual calculation or complex user input, the module autonomously determines the optimal setback value, reducing the cognitive burden on operators while providing precise control.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system incorporates feedback mechanisms where the controller monitors actual system performance and adjusts setback calculations accordingly. The setback calculation module uses feedback from temperature sensors and system state information to refine setback temperature computations, ensuring accurate achievement of desired recovery times while adapting to changing conditions.

Inventive Principle:
Principle #23Feedback

3Reliability

If the system reaches the setpoint temperature within a specified time period, then user comfort is ensured, but energy consumption increases compared to extended recovery periods

Engineering Contradiction:
Improvecomfort guaranteeVSAvoidenergy consumption during recovery
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system dynamically adjusts the setback temperature based on the specified recovery time requirement. Rather than using fixed setback values, the calculation module computes dynamic setback temperatures that optimize the balance between comfort recovery speed and energy consumption. This allows the system to adapt to different user priorities regarding comfort versus energy savings on different occasions.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP2647921B1HVAC controller for setting a setback value as a function from a recovery time
Publication Date: 2017.12.06 LENNOX IND INC
  • EP2647921B1 patent drawingFigure 1~2B
  • EP2647921B1 patent drawingFigure 2C~3
  • EP2647921B1 patent drawingFigure 4~6

AI summary

A system controller of a heating, ventilation and air-conditioning system is configured to control the operation of a demand unit to maintain a comfort characteristic setpoint of a conditioned space. The controller includes a setback calculation module that is configured to calculate a setback value of the setpoint as a function of a recovery time from the setback value to the setpoint.