HVAC Controller Voltage Variation Detection for Continuous Operation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

HVAC systems face operational inefficiencies and potential shutdowns due to deviations in input voltage from the expected voltage, leading to inadequate air flow conditioning.

Innovation Solution

A controller within the HVAC system detects voltage variations and adjusts its operation to a de-rated mode, allowing it to continue conditioning air even with deviated input voltages by comparing the input voltage to predefined thresholds and adjusting compressor operation accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the HVAC system operates with deviated input voltage, then the system can continue running without shutdown, but the operation becomes inefficient and may cause inadequate air flow conditioning

Engineering Contradiction:
Improvecontinuous operationVSAvoidair flow conditioning efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system dynamically adjusts compressor operation based on detected voltage conditions. When voltage deviation is detected, the controller modifies compressor runtime and cycling patterns to match the available power, enabling continuous operation while adapting performance to maintain adequate conditioning.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The controller changes operational parameters including compressor cycle duration, start-stop timing, and runtime allocation based on the detected voltage level. This allows the system to operate continuously with deviated voltage by adjusting these parameters to match power availability.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the HVAC system shuts down during voltage variation, then protection from damage is provided, but inadequate air flow conditioning occurs

Engineering Contradiction:
Improvesystem protectionVSAvoidair flow conditioning continuity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system uses its own controller to detect voltage conditions and automatically adjust compressor operation without external intervention. The controller monitors input voltage and self-regulates compressor cycling to continue operation while protecting against damage from excessive voltage.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The controller continuously monitors input voltage and uses this feedback to adjust compressor operation in real-time. This closed-loop control allows the system to respond to voltage variations by modifying compressor runtime and cycling patterns, maintaining continuous operation while ensuring protection.

Inventive Principle:
Principle #23Feedback

3Reliability

If the compressor operates continuously with deviated voltage, then shutdown prevention is achieved, but operational inefficiency increases

Engineering Contradiction:
Improvecontinuous operationVSAvoidoperational efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system applies partial action by operating the compressor for reduced durations and adjusted cycling patterns when voltage deviation is detected. Rather than full continuous operation, the compressor runs at modified intervals that match power availability, achieving continuous service while reducing energy loss through optimized partial operation.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20240019148A1System and method to operate HVAC system during voltage variation event
Publication Date: 2024.01.18 TYCO FIRE & SECURITY GMBH
  • US20240019148A1 patent drawing
  • US20240019148A1 patent drawing
  • US20240019148A1 patent drawing

AI summary

A controller for a heating, ventilation, and/or air conditioning (HVAC) system is configured to detect an input voltage received as a power supply by the HVAC system, determine the input voltage exceeds a threshold value, and identify a voltage variation event based on determining that the input voltage exceeds the threshold value.