HVAC Decoupler for Independent Control of Interacting Climate Loops

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Solution Overview

Problem

HVAC systems face challenges in maintaining independent control of climates in different areas due to interactions between feedback loops, which can occur when configurations change, such as when a wall separating two areas is removed, leading to degradation in control accuracy.

Innovation Solution

A decoupler system is introduced to predict and mitigate the effects of control signals between feedback loops by generating modified set points based on target set points and feedback signals, allowing each area to be controlled independently despite interactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If multiple feedback loops are designed to be isolated from each other, then independent control of climates in different areas is achieved, but control accuracy degrades when physical configurations change (e.g., wall removal) causing loop interaction

Engineering Contradiction:
Improveindependent control capabilityVSAvoidcontrol accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A decoupler is introduced as an intermediary component between the first and second feedback loops. The decoupler receives control signals from both loops and generates compensated control signals that account for interactions between the loops. This mediator structure allows the system to maintain independent control capability while compensating for interaction effects, thereby preserving control accuracy even when physical configurations change.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system employs feedback mechanisms where the decoupler continuously monitors the outputs of both feedback loops and adjusts the control signals accordingly. By using feedback from both loops, the decoupler can dynamically compensate for interaction effects, ensuring that independent control is maintained while control accuracy is preserved despite changes in physical configuration.

Inventive Principle:
Principle #23Feedback

2Device complexity

If feedback loops are designed for independent control, then system complexity is reduced, but interaction between loops occurs when area separations are removed

Engineering Contradiction:
Improvecontrol system structureVSAvoidadaptability to configuration changes
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The decoupler serves as a mediator that enables the control system to adapt to configuration changes without requiring complete redesign of the feedback loops. By introducing this intermediate component, the system gains versatility to handle various physical configurations (including removed separations) while maintaining relatively simple loop structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The decoupler implements dynamic compensation by continuously adjusting control signals based on real-time interactions between feedback loops. This dynamic approach allows the system to adapt to configuration changes such as wall removal, transforming a static control structure into one that can respond to changing physical conditions.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If decoupler predicts and reduces interaction effects, then control accuracy is maintained, but system complexity increases

Engineering Contradiction:
Improveclimate control accuracyVSAvoidcontrol system components
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

While the decoupler does increase system complexity by adding an intermediary component, this complexity is justified by the significant improvement in measurement precision and control accuracy. The decoupler's ability to predict and compensate for interaction effects ensures that climate control accuracy is maintained even in the presence of loop interactions, making the added complexity worthwhile.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10914480B2Building control system with decoupler for independent control of interacting feedback loops
Publication Date: 2021.02.09 TYCO FIRE & SECURITY GMBH
  • US10914480B2 patent drawing
  • US10914480B2 patent drawing
  • US10914480B2 patent drawing

AI summary

Disclosed is a system to control a climate of a space via a first control loop and a second control loop interacting with the first control loop. The system includes a first controller of the first control loop to generate a first control signal based on a first modified set point and a first feedback signal. The system further includes a second controller of the second control loop to generate a second control signal based on a second modified set point and a second feedback signal. The system further includes a decoupler configured to predict a first effect of the first control signal on the second control loop and a second effect of the second control signal on the first control loop, and generate the first modified set point and the second modified set point to reduce the first effect and the second effect.