HVAC Dehumidification Control at Part Load Using Dew Point Temperature

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Ducted split inverter systems struggle to effectively reduce relative humidity at part load conditions, leading to uncomfortable conditions and the growth of microscopic organisms due to their inability to manage humidity effectively when compressors operate at lower speeds.

Innovation Solution

A HVAC system with indoor and outdoor units, a heat exchanger, and a controller that uses temperature sensors to control the speed of components like compressors, expansion valves, and blowers based on dew point temperature relationships to reduce relative humidity, ensuring the coil temperature at the heat exchanger is lower than the dew point temperature.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the compressor runs at lower speeds to reduce cooling capacity, then energy consumption decreases, but dehumidification capability deteriorates

Engineering Contradiction:
Improveenergy consumptionVSAvoiddehumidification capability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies dynamics by making the fan motor speed variable rather than fixed. The controller adjusts the fan motor speed based on operational conditions (full load vs. part load), enabling the system to optimize both energy consumption and dehumidification capability dynamically. At part load, the fan motor operates at a higher speed relative to the compressor speed, maintaining effective dehumidification while the compressor runs at lower speeds for energy efficiency.

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If the compressor runs at minimum speeds to reduce cooling capacity, then energy consumption decreases, but the system becomes unable to remove relative humidity from the spaces

Engineering Contradiction:
Improveenergy consumptionVSAvoidrelative humidity
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by making the fan motor speed variable rather than fixed. The controller adjusts the fan motor speed based on operational conditions (full load vs. part load), enabling the system to optimize both energy consumption and dehumidification capability dynamically. At part load, the fan motor operates at a higher speed relative to the compressor speed, maintaining effective dehumidification while the compressor runs at lower speeds for energy efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies parameter changes by modifying the operational parameters of the fan motor based on system load conditions. The controller changes the fan motor speed parameter dynamically - operating it at higher speeds during part load conditions when the compressor runs at minimum speeds, thereby maintaining the temperature differential needed for effective dehumidification while preserving energy efficiency.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If additional equipment is added to improve dehumidification at part load, then dehumidification capability improves, but system complexity and cost increase

Engineering Contradiction:
Improvedehumidification capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by making the existing fan motor perform multiple functions effectively. The fan motor not only provides air circulation but also plays a critical role in dehumidification by maintaining appropriate speed relative to the compressor. This multi-functionality eliminates the need for additional dedicated dehumidification equipment, keeping the system simple and cost-effective while improving dehumidification capability at part load.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves dehumidification and comfort by maintaining desired relative humidity levels without additional equipment, remaining cost-effective and efficient.

Implementation Method 1

a heat exchanger by which the indoor and outdoor units thermally interact

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

configured to control operations of the indoor and outdoor units in accordance with readings of the temperature sensors by reference to space-dew point temperature relationship tables

Methodology Applied
Scientific EffectDew point temperature relationship:

Data Source

PatentUS11035585B2Dehumidification control at part load
Publication Date: 2021.06.15 CARRIER CORP
  • US11035585B2 patent drawing
  • US11035585B2 patent drawing
  • US11035585B2 patent drawing

AI summary

A heating, ventilation and air-conditioning (HVAC) system is provided. The HVAC system includes indoor and outdoor units to condition air of a space, an indoor heat exchanger by which the indoor and outdoor units thermally interact, temperature sensors operably disposed at least at the indoor heat exchanger and in the space and a controller operably coupled to the indoor and outdoor units and configured to control operations of the indoor and outdoor units in accordance with readings of the temperature sensors by reference to space-dew point temperature relationship tables.