HVAC Delta T Auto Testing for Stable Performance Diagnostics

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Solution Overview

Problem

HVAC systems often degrade over time or operate suboptimally, leading to undesirable performance and comfort issues due to the lack of effective monitoring and control of delta T parameter values, which indicate the temperature difference between return and discharge air.

Innovation Solution

An HVAC controller with an I/O block and memory that initiates a delta T test by activating HVAC system components, monitors delta T parameter values, determines stabilization, and records the stabilized values and run times, allowing for improved system performance monitoring and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If HVAC systems operate without continuous monitoring of delta T parameter values, then system complexity and energy consumption are reduced, but system performance degradation is not detected and comfort issues arise

Engineering Contradiction:
Improvesystem performanceVSAvoidmonitoring system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The HVAC controller performs self-diagnostics by automatically monitoring its own delta T parameter values and detecting performance degradation, eliminating the need for external monitoring systems while maintaining system reliability

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The controller continuously monitors delta T values and uses this feedback to detect when system performance degrades, enabling automatic identification of comfort issues without adding complex external monitoring infrastructure

Inventive Principle:
Principle #23Feedback

2Reliability

If delta T tests are continuously performed to monitor system performance, then system reliability and comfort are improved, but energy consumption and operational time increase

Engineering Contradiction:
Improvesystem performance monitoringVSAvoidtest execution time
Core Design Contradiction:
ReliabilityVSDuration of action of moving object

Solution Approach 1:

Delta T tests are performed periodically or on-demand rather than continuously, allowing the system to balance performance monitoring needs with energy consumption and operational time constraints

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The controller determines when delta T values have stabilized before recording them, using preliminary stabilization detection to avoid unnecessary extended testing while ensuring accurate performance assessment

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If delta T parameter monitoring is implemented to detect stabilized values, then measurement precision of system performance is improved, but device complexity increases

Engineering Contradiction:
Improvedelta T parameter measurementVSAvoidcontroller programming
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The controller's existing processing capabilities are utilized to perform delta T monitoring and stabilization detection, eliminating the need for additional dedicated hardware while achieving precise measurement

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10094585B2Auto test for delta T diagnostics in an HVAC system
Publication Date: 2018.10.09 RESIDEO LLC
  • US10094585B2 patent drawing
  • US10094585B2 patent drawing
  • US10094585B2 patent drawing

AI summary

An HVAC controller may be programmed to initiate a delta T test in response to a request received from a user. The user may initiate the delta T test at the HVAC controller or via a remote device. In some cases, the HVAC controller may be configured to automatically execute a delta T test for each valid equipment stage combination of the HVAC system without receiving further input from the user and to determine both a run time and a stabilized delta T parameter value for each equipment stage combination. The HVAC controller may also record the delta T parameter value and run time for each test in the memory of the HVAC controller. The HVAC controller may be further configured to notify the user when testing for each/all equipment stage combination is complete.