Vehicle HVAC Air Distribution With Dual Inlets and Row Control

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Solution Overview

Problem

Existing HVAC systems for passenger vehicles face challenges in efficiently distributing conditioned air to multiple rows, particularly the second and third rows, and in optimizing air intake and filtration systems for improved airflow and temperature control.

Innovation Solution

The HVAC system incorporates an air intake housing with dual inlets for recirculated and fresh air, a filter system, and a fan housing with a scroll and diffuser to optimize airflow, along with a heat treatment housing that includes an evaporator and heater, and a distribution system with controllable doors and plenums to direct air to specific vehicle compartments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a single air inlet is used in existing HVAC systems, then the structure is simple, but airflow efficiency and temperature control are insufficient

Engineering Contradiction:
Improveairflow efficiencyVSAvoidintake housing structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The air intake housing is segmented into dual independent inlets: a first air inlet for recirculated air from the passenger compartment and a second air inlet for fresh air from outside the vehicle. Each inlet has its own valve for independent control, allowing optimized airflow management for different operating conditions while maintaining a relatively simple integrated housing structure.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If air is distributed to multiple rows without targeted control, then the system is simple, but passenger comfort and energy efficiency deteriorate

Engineering Contradiction:
Improvepassenger comfortVSAvoidenergy consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The air distribution system is segmented into multiple independent pathways with controllable doors and plenums. One pathway directs air to front row outlets while another pathway directs air to second and third row outlets. This segmentation enables targeted air distribution to specific vehicle rows, improving passenger comfort through localized climate control while reducing energy consumption by avoiding unnecessary air conditioning of unoccupied spaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates controllable doors and plenums that can dynamically adjust air flow paths based on occupancy and temperature requirements. The doors can open or close specific pathways to direct conditioned air preferentially to occupied rows, while the plenums allow dynamic adjustment of air distribution ratios between different rows, optimizing both comfort and energy efficiency.

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If a filter is installed in the air intake system, then air quality improves, but airflow resistance increases

Engineering Contradiction:
Improveair qualityVSAvoidairflow rate
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The filtration system is designed with local quality optimization by positioning filters at specific locations within the air intake housing where they can effectively filter air without creating excessive flow resistance. The filter placement allows recirculated air and fresh air to be filtered through appropriately positioned filters, maintaining air quality while minimizing impact on overall airflow rate through optimized local filtration architecture.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances airflow efficiency, temperature control, and targeted air distribution to multiple vehicle rows, improving passenger comfort and reducing energy consumption.

Implementation Method 1

a fan that is rotatably mounted within the fan housing, wherein air from the air inlet housing flows directly to a suction of the fan, and when the fan is rotating about its rotational axis air is expelled out of the fan radially away from the rotational axis

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

the air conditioning housing includes an evaporator of a heat pump or refrigeration system associated with a vehicle

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

the ventilation housing further comprises an evaporator and a heater that are each within a heat pump system

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS20250376007A1High efficiency HVAC system
Publication Date: 2025.12.11 MAHLE INT GMBH
  • US20250376007A1 patent drawing
  • US20250376007A1 patent drawing
  • US20250376007A1 patent drawing

AI summary

An HVAC system that optimized for minimizing the amount of electrical power used during operation at various levels producing cold air or warm air is provided. The system includes an air inlet, a scroll, an air conditioning module, and an air delivery system for various locations within a vehicle that includes the HVAC system.