HVAC Energy Estimation Using Runtime, Temperature, and Component Data

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Solution Overview

Problem

Current HVAC systems inaccurately estimate energy consumption due to reliance on operational run time alone, which does not account for unique factors such as component characteristics, weather conditions, and user settings.

Innovation Solution

An HVAC system with a controller and sensor that measures operational conditions like outdoor air and soil temperatures, combined with component characteristics, to calculate a base power consumption value and estimate energy consumption, considering installation configurations like horizontal or vertical loops.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If operational run time alone is used to estimate energy consumption, then the estimation method is simple, but the accuracy of energy consumption estimation deteriorates

Engineering Contradiction:
Improveestimation method complexityVSAvoidenergy consumption estimation accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent changes the parameters used for energy consumption estimation from simple operational run time to multiple factors including operational run time, outdoor air temperature, incoming heat exchange fluid temperature, and system characteristic values. This parameter expansion resolves the contradiction by improving estimation accuracy while maintaining reasonable system complexity through structured data collection and processing.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The controller acts as an intermediary that collects and processes multiple input parameters (operational run time, temperatures, system characteristics) to calculate base power consumption values. This intermediary processing layer integrates diverse data sources into a unified energy consumption estimation, resolving the accuracy-simplicity contradiction through systematic computation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If ratings information of HVAC components is used, then the estimation accounts for component characteristics, but the estimation remains inaccurate due to typical condition assumptions

Engineering Contradiction:
Improvecomponent characteristic considerationVSAvoidenergy consumption estimation accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent applies local quality by considering specific local conditions (actual outdoor air temperature, actual incoming heat exchange fluid temperature, specific system characteristic values) rather than relying on general typical condition ratings. This localized approach resolves the contradiction by adapting component ratings to actual operating conditions, thereby improving estimation accuracy while maintaining component characteristic consideration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system transitions from static ratings information to dynamic estimation by continuously incorporating real-time operational data (operational run time, temperatures) with system characteristics. This dynamic approach resolves the contradiction by making energy consumption estimation adaptive to changing conditions while preserving component characteristic information.

Inventive Principle:
Principle #15Dynamics

3Measurement precision

If multiple operational conditions and system characteristics are integrated, then energy consumption estimation accuracy improves, but the system complexity increases

Engineering Contradiction:
Improveenergy consumption estimation accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the energy consumption estimation process into distinct components: collecting operational parameters (run time, temperatures), determining system characteristic values, calculating base power consumption values, and computing total energy consumption. This segmentation resolves the contradiction by organizing complex data processing into manageable steps, improving accuracy through comprehensive data integration while maintaining system manageability.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10094860B2System and method for estimating energy consumption of an HVAC system
Publication Date: 2018.10.09 CARRIER CORP
  • US10094860B2 patent drawing
  • US10094860B2 patent drawing
  • US10094860B2 patent drawing

AI summary

A system and method for estimating energy consumption in an HVAC system, the method including the steps of determining a system characteristic value, obtaining an operational condition value, determining a base power consumption value based at least in part on the system characteristic value and the operational condition value, determining an operational run time for the system, and determining an estimated energy consumption based at least in part on the operational run time and the base power consumption value.